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平顶激光辐照CF/PEEK复合材料熔凝过程有限元仿真

Study on Melting Kinetics of CF/PEEK Composites Irradiated by Flat Top Laser

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【作者】 王孟洁; 王菲; 张承双; 金才植; 包艳玲; 张承灏; 刘冬; 吴静; 苏忠民;

【Author】 Wang Mengjie;Wang Fei;Zhang Chengshuang;Jin Caizhi;Bao Yanling;Zhang Chenghao;Liu Dong;Wu Jing;Su Zhongmin;College of Optoelectronic Engineering, Changchun University of Technology;Zhongshan Research Institute, Changchun University of Technology;Xi’an Aerospace Composite Materials Research Institute;

【通讯作者】 王菲;张承双;苏忠民;

【机构】 长春理工大学光电工程学院; 长春理工大学中山研究院; 西安航天复合材料研究所;

【摘要】 为了阐明平顶激光辐照下碳纤维增强聚醚醚酮(CF/PEEK)的熔凝特性,构建了方形平顶激光束的数学模型和CF/PEEK复合材料的几何模型,利用COMSOL有限元仿真软件,计算仿真了方形平顶激光辐照CF/PEEK的加热过程和停止加热后的冷却过程。其中,方形平顶激光功率密度为5 MW/m,平顶区域功率占比为94.37%,加热15 ms使CF/PEEK的表面温度达到370℃左右。在沿碳纤维轴向方向上,辐照区域内温差0.5℃以内,辐照区域边缘温差1℃左右;在沿碳纤维径向方向上,辐照区域内温度曲线呈现波浪状,波峰与波谷的温差为4℃,辐照区域边缘温差为5℃左右。在CF/PEEK凝固过程中,会有小型熔池区域出现,并且存在较大的固液共存区。

【Abstract】 In order to clarify the melting and solidification characteristics of CF/PEEK irradiated by a flat top laser, the mathematical model of the square flat top laser beam and the geometric model of CF/PEEK composites are constructed in this paper. The heating process of the square flat top laser irradiated CF/PEEK and the cooling process after the heating is stopped are calculated and simulated using the COMSOL finite element simulation software. The square flat top laser power density is 5 MW/m, and the power ratio of the flat top area is 94. 37%. The surface temperature of CF/PEEK reaches about 370 ℃ after heating for 15 ms. The temperature difference within the irradiation area along the axial direction of carbon fiber is within 0. 5 ℃, and the temperature difference at the edge of the irradiation area is about 1 ℃. The temperature curve in the irradiation area along the radial direction of the carbon fiber is wavy, with the temperature difference between the wave crest and the wave trough of 4 ℃, and the temperature difference at the edge of the irradiation area of about 5 ℃. In CF/PEEK solidification process, there will be small molten pool area and large solid-liquid coexistence area.

【基金】 国家自然科学基金-航天先进制造联合基金重点项目(U1937201);吉林省重点研发计划项目(20200401100GX)
  • 【文献出处】 激光与光电子学进展 ,Laser & Optoelectronics Progress , 编辑部邮箱 ,2023年13期
  • 【分类号】TB332;TB115
  • 【下载频次】14
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