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TA15钛合金局部减重中空双层结构超塑成形/扩散连接工艺

Superplastic Forming/Diffusion Bonding Technology for Hollow Double Layer Structure of TA15 Titanium Alloy With Local Weight Reduction

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【作者】 彭鹏; 刘太盈; 蒋少松; 侯晨睿; 张晋源; 李阳; 杨尚; 韩聪; 卢振;

【Author】 PENG Peng;LIU Taiying;JIANG Shaosong;HOU Chenrui;ZHANG Jinyuan;LI Yang;YANG Shang;HAN Cong;LU Zhen;State Key Laboratory of Metal Precision Hot Processing, Harbin Institute of Technology;Beijing Xinghang Electro-Mechnical Equipment Co., Ltd.;Harbin Hangyu Jingchuang Technology Co., Ltd.;Aviation Key Laboratory of Science and Technology on Advanced Titanium Alloys,AECC Beijing Institute of Aeronautical Materials;

【通讯作者】 蒋少松;

【机构】 哈尔滨工业大学金属精密热加工国家级重点实验室; 北京星航机电装备有限公司; 哈尔滨宇航精创科技有限公司; 中国航发北京航空材料研究院先进钛合金重点实验室;

【摘要】 在应变速率为0.001 s-1、0.005 s-1、0.01 s-1,温度为880℃、900℃、920℃、940℃的条件下对TA15钛合金进行了高温拉伸试验,材料在920℃以上、0.005 s-1以下的延伸率可超过500%,具有优异的超塑性能。计算了TA15钛合金的本构方程及在应变速率为0.005 s-1时,不同温度下的应变敏感性指数m值和材料常数K值。通过超塑成形/扩散连接(SPF/DB)工艺,采用有限元模拟对双层结构件的壁厚分布进行分析,并获得了气压加载压力–时间曲线。在温度为920℃时,采用预镂空面板制得了局部减重的中空双层结构件,最小壁厚为0.31 mm,采用超声波C扫描对零件的扩散面积进行分析,结果表明,焊合率高于95%。

【Abstract】 High-temperature tensile tests were performed on TA15 titanium alloy at strain rates of 0.001 s-1, 0.005 s-1,0.01 s-1 and temperatures of 880 ℃, 900 ℃, 920 ℃, 940 ℃. The material exhibits excellent superplasticity with elongation exceeding 500% above 920 ℃ and below 0.005 s-1. The constitutive equations of TA15 titanium alloy and the strain sensitivity index m and material constant K values at different temperatures with strain rate of 0.005 s-1 were calculated.Finite element simulations were used to analyze the thickness distribution of the double-layered structural component,and pressure–time curves were obtained. At the temperature of 920 ℃, the hollow double layer structural parts with local weight reduction are made by using pre-hollow panels SPF/DB, the minimum wall thickness is 0.31 mm, the diffusion area of the component was analyzed by ultrasonic C-scan, and the results showed that the bonding ratio is higher than 95%.

  • 【文献出处】 航空制造技术 ,Aeronautical Manufacturing Technology , 编辑部邮箱 ,2023年09期
  • 【分类号】TG146.23
  • 【下载频次】35
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