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基于CEL方法连续驱动摩擦焊接过程数值模拟

Numerical Simulation of Continuous Drive Friction Welding Process Based on CEL Method

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【作者】 张昌青师文辰罗德春王树文刘晓崔国胜陈波阳辛舟芮执元

【Author】 ZHANG Changqing;SHI Wenchen;LUO Dechun;WANG Shuwen;LIU Xiao;CUI Guosheng;CHEN Boyang;XIN Zhou;RUI Zhiyuan;State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal,Lanzhou University of Technology;School of Materials Science and Engineering, Lanzhou University of Technology;School of Mechanical and Electrical Engineering, Lanzhou University of Technology;

【机构】 兰州理工大学省部共建有色金属先进加工与再利用国家重点实验室兰州理工大学材料科学与工程学院兰州理工大学机电工程学院

【摘要】 利用ABAQUS有限元软件,采用耦合的欧拉-拉格朗日方法,建立了一个新的连续驱动摩擦焊接过程的三维热力耦合模型,分析了焊接过程接头成型、温度场分布、材料塑性变形的影响规律,通过与实验结果比较,验证了该模型的准确性。结果表明:接头宏观形貌、轴向缩短量与实验结果吻合较好,模拟温度结果与实测数据相对误差约为1.7%~4.8%,变化趋势相同;深塑区的位置、宽度与计算的温度场具有较好的一致性;此模型对异种金属摩擦焊接过程的计算具有潜在优势。

【Abstract】 Using the ABAQUS finite element software and the coupled Euler-Lagrangian method, a new three-dimensional thermal-mechanical coupling model of the continuous drive friction welding process is established, and the influence rules of joint formation temperature field distribution, and material plastic deformation in the welding process are analyzed.The accuracy of the model is verified by comparing with the experimental results; the influence rule is compared with the experimental results to verify the accuracy of the model.The results show that the macroscopic appearance and axial shortening of the joint are in good agreement with the experimental results.The relative error between the simulated temperature results and the measured data is 1.7%-4.8% approximately, and the change trend is the same; the location and width of deep plastic zone are in good agreement with the calculated temperature field; this model shows potential advantages for the calculation of the friction welding process of dissimilar metals.

【基金】 国家自然科学基金资助项目(51961025)~~
  • 【文献出处】 有色金属工程 ,Nonferrous Metals Engineering , 编辑部邮箱 ,2022年03期
  • 【分类号】TG453.9
  • 【下载频次】171
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