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TiO2加入量对光固化打印成型Al2O3陶瓷性能的影响
Effect of TiO2 addition on properties of Al2O3 ceramics prepared by digital light printing (DLP)
【摘要】 以光敏丙烯酸树脂与分散剂SP-710为液相,以d50=2.38μm的Al2O3粉和添加剂TiO2粉为固相,制备了固含量为78%(w)的Al2O3陶瓷浆料。采用数字光固化成型技术(DLP)打印Al2O3陶瓷素坯,经1 450、1 500、1 550、1 600℃保温4 h烧后,分析TiO2加入量(质量分数分别为0、1%、2%、3%、5%)对Al2O3陶瓷试样性能的影响。结果表明:TiO2的加入可促进Al2O3陶瓷的烧结,显著提高致密性,降低烧结温度,并确定TiO2最优掺量为3%(w),烧结温度最优为1 600℃,此时试样在x轴、y轴、z轴的收缩率分别为15.7%、15.8%与23.8%,显气孔率为2.41%,体积密度为3.74 g·cm-3,三点弯曲强度为251.1 MPa,与未添加TiO2的Al2O3陶瓷对比,体积密度提高了0.56 g·cm-3,显气孔率由20.19%降低为2.41%,三点弯曲强度增大为原来的2.5倍。因此,加入适量TiO2,可以有效提高DLP打印陶瓷体的致密度与强度,使打印试样的性能接近压制成型的试样,有望使打印工艺应用于耐火材料领域。
【Abstract】 Ceramic slurry of 78 mass% solid loading was prepared using photosensitive acrylic resin and dispersant SP-710 as the liquid phase, Al2O3 powder(d50=2.38 μm) and TiO2 powder additive as the solid phase.Alumina ceramics were prepared by DLP,sintering for 4 h at 1 450,1 500,1 550 or 1 600 ℃,respectively.The effects of the TiO2 addition(0,1%,2%,3% and 5%,by mass) on the properties of the ceramics were studied.The results show that the addition of TiO2 can improve the sintering of Al2O3 ceramics, significantly improve the densification, and reduce the sintering temperature.With the optimum TiO2 addition of 3 mass% and the optimum sintering temperature of 1 600 ℃,the obtained Al2O3 ceramics have shrinkage of 15.7%,15.8% and 23.8% at the x axis, the y axis, and the z axis, respectively, the porosity of 2.41%,the bulk density of 3.74 g·cm-3 and the three-point bending strength of 251.1 MPa.Compared with the undoped alumina ceramics, the doped alumina ceramic has increased bulk density by 0.56 g·cm-3,decreased apparent porosity from 20.19% to 2.41%,and the three-point bending strength increases by 2.5 times.Therefore, the density and strength of DLP prepared ceramics can be improved effectively by adding an appropriate addition of TiO2,and the performance of the DLP prepared ceramics is close to that of the pressed samples.Thus, it is hopeful to apply DLP in refractories field.
【Key words】 digital light printing; alumina ceramics; strength; bulk density; sintering aid;
- 【文献出处】 耐火材料 ,Refractories , 编辑部邮箱 ,2022年02期
- 【分类号】TQ174.758.11;TP391.73
- 【被引频次】1
- 【下载频次】186