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管屏拼焊焊缝表面缺陷的激光视觉检测方法

Laser vision detection method of surface defects in weld of tailor-welded tube panel

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【作者】 郭井宽张森张延松

【Author】 Guo Jingkuan;Zhang Sen;Zhang Yansong;Shanghai Electric Group Central Academe;Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University;

【机构】 上海电气集团股份有限公司中央研究院上海交通大学上海市复杂薄板结构数字化制造重点实验室

【摘要】 针对管屏多道焊缝表面缺陷存在焊缝定位困难、计算量过大的问题,文中提出一种管屏拼焊焊缝表面缺陷激光视觉检测方法,建立基于激光视觉的管屏焊缝检测系统,并基于激光视觉相机拍摄管屏图像。分析管屏特征并结合形态学操作定位焊缝,使用高维多项式拟合解决焊缝缺陷快速检测问题,实现了对管屏拼焊表面缺陷的快速检测。结果表明,该检测方案能识别的最小缺陷为1 mm~2,检测速度为0.438 m/s,提升了管屏焊缝表面缺陷的检测效率,解决了曲面焊缝定位难、数据量大的难题,实现快速对大量焊缝轮廓进行检测,并符合应用要求。

【Abstract】 In view of surface defects of multi-pass welds of pipe panels, it was difficult to locate welds and calculation amount was too large. A laser vision detection method of surface defects in welds of tailor-welded tube panel was proposed. The weld detection system of tube panel based on laser vision was established, and image of tube panel was captured based on laser vision camera. Characteristics of tube panel were analyzed and welds were positioned by combining morphological operations, and high-dimensional polynomial fitting was used to solve the problem of rapid detection of weld defects, which realized rapid detection of surface defects of tailor-welded tube panels. The results showed that the detection method could identify a minimum defect with 1 mm~2 and a detection speed was 0.438 m/s, which improved the detection efficiency of surface defects of tube panel welds, solved problems of difficult positioning of curved welds and a large amount of data, and realized rapid detection of a large number of weld profiles and met application requirements.

  • 【分类号】TG441.7
  • 【下载频次】22
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