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基于数值模拟分析结合齿温锻成形工艺及缺陷控制研究

Research on warm forging process and defect control for combined gear based on numerical simulation

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【作者】 孙阳; 黄斯韬; 武欢; 代先东; 曹建国;

【Author】 SUN Yang;HUANG Si-tao;WU Huan;DAI Xian-dong;Cao Jian-guo;School of Mechanical Engineering,Sichuan University;

【机构】 四川大学机械工程学院;

【摘要】 针对结合齿预锻坯料结构及齿形填充不满、材料折叠、模具使用寿命短的问题,利用DeForm-3D数值模拟技术研究预锻坯料连皮在中心和底面、径向和正向的成形方案对结合齿成形情况、凸模载荷、应力应变分布、凹模磨损的影响,获得了冲孔连皮在中间位置正向成形的温锻工艺方案,为结合齿预锻成形工艺提供了技术支撑,有助于企业降低开发和生产成本。

【Abstract】 Aiming at the structure of combined gear pre-forging blank, and the problems such as underfill of tooth profile, material folding, and short die service life, the DeForm-3 D numerical simulation technology was used to study the influence of pre-forging blanks wad in the center and bottom, radial and forward forming schemes on the combined gear forming, punch load, stress-strain distribution, and concave die abrasion. The warm forging process of punching wad forming in the middle position was obtained,which provided technical support for the pre-forging forming process of the combined gear and could help companies reduce the costs of development and production.

【基金】 四川省科技厅重点研发项目(2019YFG0454);四川大学校地战略合作科技创新研发项目(2018CDPZH-26;2019CDLZ-16)
  • 【文献出处】 模具工业 ,Die & Mould Industry , 编辑部邮箱 ,2021年01期
  • 【分类号】TG316;U466
  • 【被引频次】1
  • 【下载频次】106
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