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基于残高控制的深槽插铣工艺参数多目标优化

Multi-Objective Optimization of Slot Milling Process Parameters Based on Scallop Height Control

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【作者】 徐卫宏; 宋伟伟; 陈伦旺; 黄涛; 张小明;

【Author】 XU Weihong;SONG Weiwei;CHEN Lunwang;HUANG Tao;ZHANG Xiaoming;AECC Nanjing Light Aviation Power Co., Ltd.;Aviation Military Representative Office of the Army Equipment Department in Shanghai;Huazhong University of Science and Techndogy;

【通讯作者】 张小明;

【机构】 中国航发南京轻型航空动力有限公司; 陆军装备部航空军事代表局驻上海地区航空军事代表室; 华中科技大学;

【摘要】 针对镍基高温合金的深槽插铣加工过程开展研究,以材料去除率和残余高度为优化目标,提出了一种切削力约束和稳定性约束下的工艺参数优化模型。针对加权法建立目标函数时各目标权重难以量化调节的问题,采用比值加权法建立目标函数,保证了优化方向的平衡性。选用优化实例,采用遗传算法对优化模型进行求解,对比优化结果和经验结果的性能指标。结果表明,在满足约束条件的情况下,优化后的工艺参数不仅可以显著提高材料去除率,还可以控制残余高度,从而实现高效、高质量加工。

【Abstract】 In this paper, the deep groove plunge milling process of nickel-based super-alloys was researched.Taking material removal rate and residual height as the optimization goals, a process parameter optimization model under the constraints of cutting force and stability was proposed. The weight of each target was difficult to quantify and adjust when the objective function was established by the weighting method. Aiming at the problem, the ratio weighting method was used to establish the objective function to ensure the balance of the optimization direction. The genetic algorithm was used to solve the optimization model example, and the performance indicators of the optimization results and empirical results were compared. The results show that when the constraints are met, the optimized process parameters can not only significantly increase the material removal rate, but also control the residual height, so as to achieve high-efficiency and high-quality processing.

【基金】 国家自然科学基金(51375005)
  • 【文献出处】 航空制造技术 ,Aeronautical Manufacturing Technology , 编辑部邮箱 ,2021年18期
  • 【分类号】TG54
  • 【下载频次】107
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