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碳纤维复合材料防撞梁轻量化设计

Lightweight Design of Carbon Fiber Composite Anti-collision Beam

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【作者】 陈静唐傲天田凯刘震

【Author】 Chen Jing;Tang Aotian;Tian Kai;Liu Zhen;Jilin University, State Key Laboratory of Automotive Simulation and Control;CRRC Qingdao Sifang Co., Ltd.;

【通讯作者】 唐傲天;

【机构】 吉林大学汽车仿真与控制国家重点实验室中车青岛四方机车车辆股份有限公司

【摘要】 为某车型设计了碳纤维复合材料防撞梁,建立了其有限元分析模型,并用传统钢制防撞梁碰撞试验与仿真结果对比验证了模型准确性。然后采用全因子实验设计确定其横截面形状与铺层顺序的最优组合,最后应用NSGA-Ⅱ遗传算法对防撞梁结构铺层厚度进行了多目标优化。结果表明,在其碰撞性能提高的基础上,轻量效果达到将近65%,且优化后的防撞梁结构与吸能盒和前纵梁结构连接后,在高速碰撞过程中变形模式更合理。

【Abstract】 The carbon fiber composite anti-collision beam of a car is designed and its model for finite element analysis is set up, with its correctness verified by comparing the results of simulation on traditional steel anti-collision beam with test results. Then the optimal combination of its cross section shape and ply laying sequence is determined by full-factor experiment of design. Finally, multi-objective optimization is conducted on the thickness of anti-collision beam structure with NSGA-II genetic algorithm. The results show that after optimization, its crashworthiness is enhanced, its mass is reduced by nearly 65%, and its deformation mode is more reasonable in the course of high-speed crash when connected with energy-absorbing box and front side rail.

【基金】 国家重点研发计划项目(2018YFB0105900)资助
  • 【文献出处】 汽车工程 ,Automotive Engineering , 编辑部邮箱 ,2020年03期
  • 【分类号】U463.326
  • 【被引频次】20
  • 【下载频次】820
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