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小样本加速寿命试验方法
Accelerated Life Test Method with Small Sample
【摘要】 针对工程上常见的加速寿命试验中加速系数未知的情况,建立一种小样本加速寿命试验方法,该方法只需在两个加速应力水平下进行加速寿命试验,即可对产品在正常使用应力水平下的寿命和可靠性进行评估。根据正常使用条件下的可靠度和置信水平要求,采用两个加速应力水平下具有相同可靠度和置信水平的寿命单侧置信下限之比作为加速系数,该加速系数考虑了可靠度和置信水平的影响,在推断正常应力水平下的可靠寿命和可靠度单侧置信下限时,可以有效减小误差,提高精度。文中详细讨论了阿伦尼斯模型、逆幂律模型和指数模型等三种常用加速模型下的加速系数、寿命预测和可靠性评估。大量工程算例和Monte Carlo模拟验证表明,传统方法需在多个加速应力水平下进行寿命试验,与之相比,本文方法可以节省大量试样和试验时间。
【Abstract】 For the common situation in accelerated life test(ALT) that acceleration factor is unknown,a novel ALT method with small sample is proposed,which can evaluate the lifetime and reliability at normal stress level by the test data under only two accelerated stress levels.According to the requirement of reliability and confidence level under normal use condition,the acceleration factor is defined as the ratio of one-side lower confidence limits of reliable life with the same index requirement under accelerated stress levels. This acceleration factor can take both reliability and confidence level into consideration,enabling to reduce error and improve accuracy when extrapolating the one-side lower confidence limits of reliable life and reliability at normal stress level. For the frequently used accelerated models of Arrhenius model,inverse power model and exponential model,corresponding acceleration factor,lifetime prediction and reliability assessment are discussed in detail. Calculating results of engineering examples and Monte Carlo simulation indicate that,compared with the conventional method which needs to conduct the test under multiple stress levels,our proposed method can save a large quantity of test specimens and time.
【Key words】 accelerated life test; acceleration factor; reliability assessment; lifetime prediction; small sample; confidence level; lower confidence limit;
- 【文献出处】 机电产品开发与创新 ,Development & Innovation of Machinery & Electrical Products , 编辑部邮箱 ,2020年03期
- 【分类号】TB114.3
- 【被引频次】6
- 【下载频次】372