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高炉煤气能量回收透平叶片失效的原因

Failure Reason of the Blade of Top Gas Energy Recovery Turbine

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【作者】 刘明霞畅庚榕付福兴何斌锋马飞陈明珂余历军戴君徐可为

【Author】 LIU Mingxia;CHANG Gengrong;FU Fuxing;HE Binfeng;MA Fei;CHEN Mingke;YU Lijun;DAI Jun;XU Kewei;Shaanxi Key Laboratory of Surface Engineering and Remanufacturing,School of Mechanical & Material Engineering,Xi′an University;State Key Lab for Mechanical Behavior of Materials,School of Material Engineering,Xi′an Jiaotong University;

【机构】 西安文理学院机械与材料工程学院陕西省表面工程与再制造重点实验室西安交通大学材料学院金属材料强度国家重点实验室

【摘要】 某湿式高炉煤气能量回收透平(TRT)机组运行3a后,发现其一级和二级动叶片叶根出现裂纹,通过宏观形貌观察、化学成分分析、拉伸性能测试、微观形貌观察等对叶片进行了失效分析,探讨了裂纹产生的原因。结果表明:叶片上的裂纹属于典型的腐蚀疲劳开裂,裂纹位于叶根第一榫齿中间部位;裂纹在叶根与主轴榫槽的接触面所产生的腐蚀坑处萌生,在复杂交变应力的作用下,裂纹进一步扩展,最终导致机组的异常振动和停机。

【Abstract】 Cracks were found in the first and second stage rotor blade root section of a wet-typed top gas energy recovery turbine(TRT)after operation for 3 a.In order to investigate the cause for cracks,the failure analysis of the blade was performed by macroscopic morphology observation,chemical composition analysis,tensile property test and microscopic morphology observation.The results show that the blade failure was a typical corrosion fatigue damage.The cracks were located in the middle of the first tenon of the blade root.The cracks were initiated from corrosion pits on the contact surface of blade root and shaft groove.Under the effect of complex alternating stress,cracks propagated further,which eventually led to the abnormal vibration and the shut-down of the TRT.

【基金】 国家自然科学基金资助项目(51471130,51771144);陕西省自然科学基金资助项目(2013JM6002,14JK2122);陕西省科技统筹创新工程计划项目(2016KTCQ01-80);陕西省教育厅专项科研计划项目(16JK2198);西安市科技计划资助项目(2016CXWL27,CXY1531WL23,2016CXWL29)
  • 【文献出处】 机械工程材料 ,Materials for Mechanical Engineering , 编辑部邮箱 ,2018年01期
  • 【分类号】TF321
  • 【被引频次】4
  • 【下载频次】94
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