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氧化铝含量对Ni-P化学复合镀层摩擦学性能的影响
Effects of Alumina Content on Tribological Properties of Electroless Ni-P Composite Coatings
【摘要】 采用化学镀技术制备了不同氧化铝含量的Ni-P复合镀层,并用球盘式磨损试验机测试了镀层的摩擦磨损性能。利用扫描电镜、光学显微镜和X射线衍射仪对镀层和对偶球的表面形貌、成分及微观结构进行了表征,分析了镀层的磨损机理。结果表明:镀层中氧化铝质量分数最高可达34.7%,但镀层磷含量显著降低,Ni-P合金基体为无定形结构;镀层的摩擦因数(约为0.490.58)高于Ni-P合金,且随着氧化铝含量的增加先降低后增加,镀层的维氏硬度从5020 MPa上升至7640 MPa,磨损率从1.2×10-14m3/(N·m)单调下降至3.2×10-15 m3/(N·m),镀层的主要磨损机理由粘着磨损逐步转变为磨粒磨损。
【Abstract】 Ni-P composite coatings with various contents of Al2 O3 particles were prepared by an electroless plating technique and the tribological properties of the coatings were evaluated by a ball-on-disc wear instrument. The morphology, microstructure and chemical composition of the coatings and the counterpart balls were characterized by scanning electron microscopy(SEM), optical microscopy(OM), energy disperse spectrum(EDS), and X-ray diffraction(XRD)technique, and the wear mechanisms were discussed. The results show that the maximum content of Al2 O3 in the composite coating is about 34.7 wt%, the phosphorus content of the coatings decreases greatly, and the Ni-P matrix of the composite coatings remain amorphous. The friction coefficient of the coatings is about 0.490.58 and higher than that of Ni-P coating. With the increase of Al2 O3 content in the coatings, the friction coefficient decreases at first and increases later, the micro-hardness of the coatings linearly increases from 5020 MPa to 7640 MPa, and the wear rate of the coatings monotonously decreases from 1.2×10-14m3·(N·m)-1to 3.2×10-15m3·(N·m)-1, and the major wear mechanism of the coatings changes from adhesive wear to abrasive wear.
【Key words】 Ni-P alloy; alumina; electroless plating; friction and wear;
- 【文献出处】 稀有金属材料与工程 ,Rare Metal Materials and Engineering , 编辑部邮箱 ,2018年S2期
- 【分类号】TG174.4
- 【下载频次】67