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纯相低氧纳米WC-Co复合粉的制备

Preparation of Nano WC-Co Composite Powders with Pure Phases and Low Oxygen Content

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【作者】 周成王海滨王西龙马捷宋晓艳

【Author】 Zhou Cheng;Wang Haibin;Wang Xilong;Ma Jie;Song Xiaoyan;Key Laboratory of Advanced Functional Materials,Education Ministry of China,Beijing University of Technology;

【机构】 北京工业大学新型功能材料教育部重点实验室

【摘要】 以紫钨、四氧化三钴、炭黑为原料,在高真空度条件下利用原位反应合成技术制备出物相纯净、平均粒径约为80 nm的WC-Co复合粉。研究了制备工艺参数对纳米复合粉相组成、粒径、氧含量及最终烧结硬质合金块体材料组织性能的影响。结果表明,纳米复合粉中氧含量较高时,会导致后续烧结过程中发生脱碳反应,使烧结制备的块体材料致密度和力学性能明显下降。将纳米复合粉在800℃下真空热处理2.5 h可有效降低粉末中的氧含量,同时热处理后的粉末颗粒无明显长大,平均粒径为85 nm。向复合粉中加入1.1%TiC与0.9%VC进行SPS烧结,烧结块体平均晶粒尺寸为105 nm,且尺寸分布均匀,致密度达99%以上,硬度(HV30)为21 450 MPa,断裂韧性达到9.81 MPa·m1/2

【Abstract】 Using tungsten oxide,cobalt oxide and carbon black as the raw materials,the nano WC-Co composite powders with pure phases and a mean particle size of about 80 nm were synthesized by the technique of in-situ reactions under high vacuum.The effects of preparation conditions on the phase constitution,the particle size and the oxygen content of the composite powder as well as on the microstructure and mechanical properties of the sintered bulk were investigated.Results indicate that the decarburization reaction occurs in the sintering process when the oxygen content of the composite powder is higher,leading to a decrease in density and mechanical properties of the sintered bulk.The oxygen content of the powder could be significantly reduced through a heat-treatment at 800oC for 2.5 h.After that,the powders still have a mean particle size of 85 nm.The SPS sintering was performed using the heat-treated composite powder in which 1.1%TiC and 0.9%VC were added as grain growth inhibitors.The sintered WC-Co bulk has a density higher than 99% and a homogeneous grain size distribution.The mean grain size is 105 nm.Moreover,the hardness(HV30) and fracture toughness of the bulk reach 21 450 MPa and 9.81 MPa·m1/2,respectively,superior to that prepared with the unheated powders.

【基金】 国家高技术研究发展计划(“863”计划)(2013AA032001);国家自然科学基金(51174009);北京市自然科学基金(213001)
  • 【文献出处】 稀有金属材料与工程 ,Rare Metal Materials and Engineering , 编辑部邮箱 ,2017年12期
  • 【分类号】TB331;TB383.1
  • 【被引频次】1
  • 【下载频次】126
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