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基于Deform-3D的铝合金7075车削力模型的研究

Analysis of the Cutting Force Model of Aluminum Alloy 7075 Based on Deform-3D

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【作者】 张蓉蓉赵先锋李长虹李荣隆

【Author】 ZHANG Rong-rong;ZHAO Xian-feng;LI Chang-hong;LI Rong-long;College of Mechanical Engineering,Guizhou University;National Engineering Research Center for Precious Micro Motor;

【机构】 贵州大学机械工程学院国家精密微特电机工程技术研究中心

【摘要】 为了进一步研究铝合金7075的切削机制,以切削用量为因素设计了正交实验,在Deform-3D中建立车削有限元模型,对车削加工进行仿真研究,通过对切削力进行极差分析和方差分析,得到了切削用量对各切削力的影响主次、最优水平组合及影响的显著性。依据正交试验结果,建立了车削力预测模型并进行了拟合度和回归显著性检验,结果表明:车削力预测模型和实验数据的拟合度较好,回归方程效果显著,能较好的反映各切削力和切削用量之间的关系。

【Abstract】 To further study the cutting mechanism of 7075 aluminum alloy, the orthogonal experiment is designed with factors selected based on cutting parameters. The finite element model of the cutting process is established based on Deform-3D for the simulation study of turning. With the range analysis and variance analysis of the cutting forces, the sequence of the influence the cutting parameters effect on the cutting forces are obtained, the optimal level combination and the influence of significant are also obtained. And the cutting force prediction model is established according to orthogonal experiment results. Moreover the fitting degree test and significance test are conducted on the prediction model. The results show that the fitting degree between the cutting force prediction model and the experimental data is better, the effect of regression equation is remarkable,and the cutting force prediction model can reflect the relationship between cutting forces and cutting parameters nicely.

【基金】 国家自然科学基金:GLGQXX新型高强度铝合金切削过程中稀土作用及切削加工性研究(51265005)
  • 【文献出处】 组合机床与自动化加工技术 ,Modular Machine Tool & Automatic Manufacturing Technique , 编辑部邮箱 ,2016年06期
  • 【分类号】TG51
  • 【被引频次】21
  • 【下载频次】270
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