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CVD法制备ZrC涂层与ZrC-TaC共沉积涂层的烧蚀性能

Ablation properties of ZrC coating and ZrC-TaC co-deposition coating Fabricated by CVD

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【作者】 宋永忠李国栋程家吴敏李兴超樊桢冯志海

【Author】 SONG Yongzhong;LI Guodong;CHENG Jia;WU Min;LI Xingchao;FAN Zhen;FENG Zhihai;Science and Technology on Advanced Functional Composites Laboratory,Aerospace Research Institute of Materials & Processing Technology;State Key Laboratory of Powder Metallurgy, Central South University;

【机构】 航天材料及工艺研究所先进功能复合材料技术重点实验室中南大学粉末冶金国家重点实验室

【摘要】 采用ZrCl4-CH4-H2-Ar与ZrCl4-TaCl5-CH4-H2-Ar反应体系,用化学气相沉积(CVD)制备ZrC涂层与ZrC-TaC共沉积涂层,并对其进行氧-乙炔焰烧蚀试验研究。利用X射线衍射(XRD)和扫描电镜(SEM)等分析技术对烧蚀前后ZrC与ZrC-TaC共沉积涂层的相组成及微观结构进行表征,并分析2种涂层的烧蚀机理。结果表明:ZrC涂层为细柱状晶体组织,ZrC-TaC共沉积涂层为ZrC与TaC成分周期性波动自组装多层复合结构,具有良好的组织结构可控性。经过60s氧-乙炔焰烧蚀试验,ZrC-TaC复相涂层表现出良好的抗热震性和整体完整性,与基体连接良好,无剥蚀和脱落,烧蚀性能明显优于单一ZrC涂层的烧蚀性能。ZrC-TaC复合涂层线烧蚀率和质量烧蚀率分别为5.3×10-5mm/s和3.2×10-5g/s,表现出良好的抗烧蚀性能。

【Abstract】 ZrC and ZrC-TaC coatings were deposited by chemical vapor deposition(CVD) using a gas mixture of ZrCl4, TaCl5, H2,CH4 and Ar. The microstructure and ablation properties of ZrC and ZrC-TaC coatings were characterized by X-ray diffraction, scanning electron microscopy and oxyacetylene torch ablation test. The ablation mechanism of the coatings was also investigated. The results show that the as-prepared coating is biphasic coating consisting of ZrC and TaC. The coating structure can be controlled by adjusting the deposition processing and the deposited coating exhibits multilayered-structure with columnar-crystal layer inserting between two particle-stacked layers. During ablation, the co-deposition coating exhibits outstanding configurational stability and good adhesion to substrate. After ablation for 60 s, the mass and linear ablation rates of the coated sample are 3.2′10-5 g/s and 5.3′10-5 mm/s, respectively, indicating that the coating has excellent ablation resistance properties.

【基金】 国家重点基础研究发展计划资助项目(2011CB605805)
  • 【文献出处】 粉末冶金材料科学与工程 ,Materials Science and Engineering of Powder Metallurgy , 编辑部邮箱 ,2016年06期
  • 【分类号】TB332;TB306
  • 【被引频次】5
  • 【下载频次】172
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