Comparison of 2A12 aluminium alloy joint by ultrasonic assisted friction stir welding and friction stir welding

【摘要】 Ultrasonic assisted friction stir welding(UAFSW)is a recent modification of conventional friction stir welding,which adds ultrasonic energy directly into the friction stir welding area by the pin.In this study,2/412 aluminum alloy was welded by this process and conventional,respectively.The tensile tests,microstructure and fracture surface of FSW joint and UAFSW joint were analyzed.The research results show that the surface forming texture of ultrasonic assisted friction stir welding joint,compared with conventional,is finer and more uniform,showing metallic matte color.The grains are much finer in weld nugget zone,thermo-mechanically affected zone and heat-affected zone;S-phase particles size is much smaller and distribution is more homogeneous in the matrix.The tensile strength of UAFSW joint is 94.13%of base metal,and the elongation is 11.77%.The tensile strength of FSW joint is 83.15%of base metal,and the elongation is 8.81%.The tests results reveal that ultrasonic vibration can improve the tensile strength and the elongation of welded joints.更多还原

【Abstract】 Ultrasonic assisted friction stir welding(UAFSW) is a recent modification of conventional friction stir welding,which adds ultrasonic energy directly into the friction stir welding area by the pin.In this study,2A12 aluminum alloy was welded by this process and conventional,respectively.The tensile tests,microstructure and fracture surface of FSW joint and UAFSW joint were analyzed.The research results show that the surface forming texture of ultrasonic assisted friction stir welding joint,compared with conventional,is finer and more uniform,showing metallic matte color.The grains are much finer in weld nugget zone,thermo-mechanically affected zone and heat-affected zone;S-phase particles size is much smaller and distribution is more homogeneous in the matrix.The tensile strength of UAFSW joint is 94.13%of base metal,and the elongation is 11.77%.The tensile strength of FSW joint is 83.15%of base metal,and the elongation is 8.81%.The tests results reveal that ultrasonic vibration can improve the tensile strength and the elongation of welded joints.更多还原