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铁粉芯环形磁体的制备工艺优化

Preparation process optimization of iron powder ring cores

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【作者】 王进万娟郑志刚刘仲武汪民

【Author】 WANG Jin;WAN Juan;ZHENG Zhigang;LIU Zhongwu;WANG Min;School of Material Science and Engineering, South China University of Technology;Guangzhou Deloop Electronic Device Co.,Ltd;

【机构】 华南理工大学材料科学与工程学院广州市德珑电子器件有限公司

【摘要】 采用环氧树脂作粘结剂,高纯还原铁粉作原料制备了环形铁粉芯。研究了环氧树脂含量、成型工艺及粉末粒度分布对铁粉芯磁性能的影响。结果表明,在粒度分布为50~150μm的铁粉中添加占其质量2%的环氧树脂于400 MPa下压制成型的铁粉芯拥有较好的磁性能。当外加磁场为400 A/m时,样品中的有效磁导率μe在测试频率范围(30~110 k Hz)内基本保持恒定,其值为105左右。选取粒度分布为50~75μm的铁粉,采用相同工艺制得的铁粉芯在8 000 A/m外加磁场下的起始磁导率μi达83.1,最大磁导率μm达238.1。

【Abstract】 Iron powder ring cores were fabricated from high purity reduced iron powders using epoxy resin as a binder.Effects of epoxy resin content, molding process and iron particle size distribution on the magnetic performance of the cores were investigated. The results show that iron powder core fabricated with the iron particle size of 50–150 μm and epoxy resin content accounted for 2% by mass of iron powders, pressed under a pressure of 400 MPa has good magnetic properties,whose μe(effective permeability) basically remaines stable at around 105 under an applied magnetic field of 400 A/m and an alternating current frequency of 30–110 k Hz. While using the same process, with the iron particle size of 50–75 μm, theμi(initial permeability) and μm(maximum permeability) of the prepared iron powder core are 83.1 and 238.1 under an applied magnetic field of 8 000 A/m, respectively.

【基金】 广东省教育部产学研结合资助项目(No.2012B091000072)
  • 【文献出处】 电子元件与材料 ,Electronic Components and Materials , 编辑部邮箱 ,2014年11期
  • 【分类号】TQ138.11
  • 【被引频次】10
  • 【下载频次】251
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