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基于冲击原理的磨削接触区及磨削力建模

Grinding Contact Area and Grinding Force Modeling Based on Impact Principle

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【作者】 修世超刘明贺张修铭白斌

【Author】 XIU Shi-chao;LIU Ming-he;ZHANG Xiu-ming;BAI Bin;School of Mechanical Engineering & Automation,Northeastern University;School of Mechanical Engineering,Shenyang Institute of Engineering;

【机构】 东北大学机械工程与自动化学院沈阳工程学院机械工程学院

【摘要】 磨削力是滑擦、耕犁及切削三个阶段共同作用的结果,仅对切削阶段进行研究通常造成切削力计算值与实测值的误差较大;因此本文考虑磨削接触区冲击效应对整个平面磨削加工过程的影响,将接触区划分为冲击区和切削区两部分.通过分析磨粒在冲击区内对工件产生的冲击载荷的变化情况,建立了单颗磨粒的冲击载荷模型及参与冲击的磨粒数目模型,并结合磨削力在切削区的变化情况,构建磨削力理论计算模型及总磨削力数学模型.最后通过实验研究验证了理论分析的合理性.

【Abstract】 In a grinding process,the grinding force is generated from the joint actions of sliding friction,plough and cutting. The calculated grinding force w hich only takes account of the cutting process has big error,compared w ith the measured values. Based on the shock effect in the grinding contact area on the grinding process,the contact area w as divided into impact area and cutting area. Changes in the impact load from the grits on a w orkpiece in the impact zone w ere analyzed to model the impact load generated from single grit,as w ell as modeling the number of grits involved in the impact. Moreover,the theoretical calculation models of grinding force and total grinding force w ere also developed. Experimental study verified the correctness of the theoretical analysis.

【基金】 国家自然科学基金资助项目(51075065,51375083)
  • 【文献出处】 东北大学学报(自然科学版) ,Journal of Northeastern University(Natural Science) , 编辑部邮箱 ,2014年02期
  • 【分类号】TG580.6
  • 【被引频次】20
  • 【下载频次】360
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