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人凝血因子Ⅷ原液生产工艺放大可行性研究

The feasibility study of mass production of human coagulation factor Ⅷ in manufacturing

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【作者】 邢延涛李策生胡勇陈克金李陶敬周志军林连珍邹莉彭焱邓志军

【Author】 XING Yantao;LI Cesheng;HU Yong;CHEN Kejin;LI Taojing;ZHOU Zhijun;LIN Lianzhen;ZOU Li;PENG Yan;DENG Zhijun;Wuhan Institute of Biological Products Co Ltd;

【机构】 武汉生物制品研究所有限责任公司血液制剂研究室

【摘要】 目的对比3批小试(50 g冷沉淀)、3批小规模放大(400 g冷沉淀)和3批中试级(5~10 kg冷沉淀)试验结果探讨人凝血因子Ⅷ原液生产工艺放大的可行性。方法 Tris溶液复溶冷沉淀,经聚乙二醇沉淀后,0.3%磷酸三丁酯和1%Tween 80处理6h以灭活脂包膜病毒,然后经DEAE 650M层析纯化。绝大部分杂蛋白和磷酸三丁酯及Tween80随流穿液直接流穿,洗脱峰样品即为人凝血因子Ⅷ原液。结果 3批小试人凝血因子Ⅷ活性回收率分别为30.50%、24.40%和25.60%,平均值26.83%,回收率变异系数8.52%;3批小规模放大回收率分别为19.40%、21.70%和22.00%,平均值21.04%,回收率变异系数5.54%;3批中试级回收率分别为14.50%、16.50%、17.80%,平均值16.27%,回收率变异系数8.34%。结论对比级放大试验各级回收率及变异系数发现,工艺重复性好,放大可行。

【Abstract】 Objective To study the feasibility of mass production of human coagulation factor Ⅷ( FⅧ) in accordance with the results from three small-scale tests( 50 g cryoprecipitates),three large-scale tests( 400 g cryoprecipitates) and three pilot-level ed productions( 5 ~ 10 kg cryoprecipitates),. Methods Cryoprecipitates centrifuged from human fresh frozen plasma were dissolved in Tris buffer. The dissolved solution was again centrifuged,followed by precipitation by PEG4000. The resulting supernatant was treated with solvent / detergent( S / D,1% tween 80 and 0. 3% Tn BP) by the means of virus inactivation method for six hours. The supernatant was then subjected to purification through weak anion exchanger( Toyopearl DEAE 650M) in ion-exchange chromatography. Impure proteins and solvent / detergent were first eluted with EQ and washing buffer. The final eluate was identified as the pure FⅧ( human). Results The recovery rates of FⅧ in three small-scale tests were 30. 50%,24. 40% and 25. 60%,with an average of 26. 83% and a coefficient of variation( CV) of 8. 52%. The recovery rates in three large-scale tests were 19. 40%,21. 70% and 22. 00%,with an average of 21. 04% and a CV of 5.54%. The rates of three pilot-leveled productions were 14. 50%,16. 50% and 17. 80%,with an average of 16. 27% and a CV of 8. 34%. Conclusion Comparing the recovery rates and CV of FⅧ at different scales,the mass production of FⅧ was determined to be stable and the manufacturing process was deemed feasible.

【基金】 国家863计划(2012AA021904)
  • 【文献出处】 中国输血杂志 ,Chinese Journal of Blood Transfusion , 编辑部邮箱 ,2014年11期
  • 【分类号】TQ464
  • 【被引频次】2
  • 【下载频次】230
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