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基于ABAQUS的叶片精密数控加工夹具的优化设计

Optimal Design of Blade Fixture on Precise NC Machining Based on ABAQUS

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【作者】 成宏军刘维伟单晨伟姚倡锋李锋

【Author】 CHENG Hong-jun,LIU Wei-wei,SHAN Chen-wei,YAO Chang-feng,LI Feng(The Key Laboratory of Contemporary Design and Integrated Manufacturing Technology,Ministry of Education,Northwestern Polytechnical University,Shaanxi Xi’an 710072,China)

【机构】 西北工业大学 现代设计与集成制造技术教育部重点实验室

【摘要】 针对大型航空叶片铣削加工中精确定位难、切削力引起的弹性变形大等问题,基于ABAQUS软件,通过有限元分析方法对顶尖式叶片数控加工夹具的结构进行了优化设计。优化后的夹具在叶尖工艺台端采用夹具夹紧方式固定工艺台,在榫根端采用液压机构施加夹紧力,并增加了榫根定位块的高度。切削试验表明,经结构优化的夹具满足了数控铣削对夹具的刚性要求,保证了叶片的定位精度,并将加工误差控制在0.08mm以内。

【Abstract】 This work was carried out in order to optimize the blades’ positioning fixture of conical sliding support through finite element analysis method based on ABAQUS.When using the fixture of conical sliding support to machine a large overhanging fan blade,the blade is difficult to position and the elastic deformation of it is obvious.So the optimized fixture adopted the clamping way to position the tip of blades and the hydraulic system to exert the locking force on blades’tenon,otherwise the height of located block was increased.In order to verify the behavior of the optimized fixture,a machining experiment was carried out.The result of the experiment showed that the new fixture improved the positioning accuracy of the blades and limited the NC machining error less than 0.08mm.

【关键词】 叶片弹性变形ABAQUS有限元分析夹具
【Key words】 BladeElastic DeformationABAQUSFinite Element AnalysisFixture
  • 【文献出处】 机械设计与制造 ,Machinery Design & Manufacture , 编辑部邮箱 ,2013年02期
  • 【分类号】TG75
  • 【被引频次】14
  • 【下载频次】453
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