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ZL205A铝合金厚板淬火热力耦合数值模拟
Coupled Thermal-stress Numerical Simulation on Quenching of ZL205A Aluminum Alloy Thick-plate
【摘要】 通过理论推导确定了影响ZL205A铝合金淬透性及残余应力的因素,采用ANSYS有限元软件进行模拟分析。结果表明:常温下,换热系数小于9000 W.m-2.℃-1时,提高换热系数能够显著提高厚板心部冷却能力;当换热系数超过9000 W.m-2.℃-1增大时,心部冷却效果不再显著提升;残余应力随着厚度增大而增大,但厚度超过100 mm后不再显著变化;淬火结束后表面上残余应力主要集中在厚度方向的表面,进一步研究该表面的残余应力分布可以更好改善材料性能;通过改变换热系数及板材设计厚度是改善铝合金厚板淬透性及控制残余应力的关键。
【Abstract】 According to the theoretical derivation,the effect factors of quench-hardening of ZL205A aluminum alloy were determined.With the analysis of ANSYS,the results show that when heat transfer coefficient(HTC) is within 9000 W·m-2·℃-1,increasing HTC can obviously improve the cooling effect of the center,while the cooling effect of the center cannot be improved noticeably when HTC is over 9000 W·m-2·℃-1.Residual stress increases when the thickness is increasing,however it will not change obviously when the thickness is over 100 mm.When quenching is over,surface residual stress is mainly on the surface of thickness direction,and it can improve the thick-plate performance by further study of this surface.The key of improving the quench-hardening and controlling the residual stress are HTC and thickness of the plate.
【Key words】 convective heat transfer coefficient(HTC); thick plate of aluminum alloy; quench-hardening; residual stress;
- 【文献出处】 热加工工艺 ,Hot Working Technology , 编辑部邮箱 ,2012年12期
- 【分类号】TG156.3
- 【被引频次】4
- 【下载频次】209