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改进的等残余高度加工自由曲面刀具路径生成算法

Improved ISO-Scallop Tool Path Generation Algorithm for Free-Form Surface Machining

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【作者】 赵世田赵东标付莹莹陆永华刘凯

【Author】 Zhao Shitian1,2,Zhao Dongbiao1,Fu Yingying3,Lu Yonghua1,Liu Kai1(1.College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics & Astronautics,Nanjing,210016,China;2.College of Mechanical Engineering,Yancheng Institute of Technology,Yancheng,224051,China;3.Department of Mechanical and Electrical Engineering,Dezhou University,Dezhou,253023,China)

【机构】 南京航空航天大学机电学院盐城工学院机械工程学院德州学院机电工程系

【摘要】 提出了改进的等残余高度算法用于加工自由曲面刀具路径生成。算法在生成相邻刀具路径轨迹时分两步,首先根据当前刀具路径轨迹,采用了Newton-Raphson迭代法精确求取刀具运动包络体上的点到自由曲面的距离,结合给出的Newton迭代法的迭代角度初值计算方法,精确求取满足要求的等残余高度点构成等残余高度线;然后根据求取的等残余高度线精确求取相邻刀具路径轨迹,求取过程类似。验证实例表明,该方法可极大地减少刀具路径轨迹长度,均匀曲面加工残余高度,提高曲面加工质量。

【Abstract】 Improved ISO-scallop tool path generation algorithm is presented for free-form surface machining.The novel tool path generation algorithm includes two steps.Firstly,the Newton-Raphson iteration method is used to calculate the distance from the point of the tool swept volume to the free-form surface.The method for calculating the initial iteration angle combined with Newton iteration method is given to find the precise ISO-scallop point to construct the ISO-scallop curve according to current cutter contact tool path.Secondly,the neighbor cutter contact tool path is calculated from the ISO-scallop curve.The procedure is similar to the former one.Application example of the algorithm demonstrates that the total tool path length is reduced greatly,and the scallop distributed on the free-from surface is uniform and the machining quality is high.

【基金】 国家自然科学基金(51005122)资助项目;航空科学基金(2008ZE52049)资助项目
  • 【文献出处】 南京航空航天大学学报 ,Journal of Nanjing University of Aeronautics & Astronautics , 编辑部邮箱 ,2012年02期
  • 【分类号】TG71
  • 【被引频次】31
  • 【下载频次】421
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