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丁字臂锻造成形工艺改进及数值模拟

Forging Process Improvement of T-shaped Forging

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【作者】 钟亚军; 谢晋市; 陈文琳; 李志杰; 王少阳; 陈国强;

【Author】 ZHONG Ya-jun1,XIE Jin-shi2,CHEN Wen-lin2,LI Zhi-jie2,WANG Shao-yang2,CHEN Guo-qiang1(1.Hefei Automobile Forging Co.,Ltd,Hefei 230031,China;2.Hefei University of Technology,Hefei 230009,China)

【机构】 合肥汽车锻件有限公司; 合肥工业大学材料科学与工程学院;

【摘要】 以汽车丁字臂零件为对象,分析了原有锻造工艺过程,根据金属塑性流动理论和设计方法,改进了丁字臂零件锻造成形工艺。采用有限元数值模拟软件对其改进后制坯工艺过程、金属填充状态进行模拟分析,同时对比分析了改进前后终锻等效应变分布和成形载荷。结果表明改进后的工艺提高了零件的材料利用率和模具寿命。模拟结果与实验结果吻合,对实际生产起到了指导作用。

【Abstract】 In this paper,the original forging process of automobile T-shaped part is analyzed.According to the metallic plastic flow theory and design methods,the forging forming process of the T-shaped parts is improved.There were simulated and analyzed that the process of blank making,the filled state of metal.Besides,Effective strain fields and the load of before and after Improving of T-shaped part were compared.It is indicated that improved process can improve material utilization ratio and die life.The simulation is in agreement with experimental results.It has provided a theoretical basis to guide the practical production.

  • 【文献出处】 机械工程师 ,Mechanical Engineer , 编辑部邮箱 ,2011年08期
  • 【分类号】TG316.3
  • 【被引频次】6
  • 【下载频次】68
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