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MMM testing and failure analysis of fastening bolts on reciprocating compressor cylinder cover

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【作者】 邢海燕樊久铭徐敏强李其

【Author】 XING Hai-yan1,2,FAN Jiu-ming2,XU Min-qiang2,LI Qi1(1.School of Mechanical Science and Engineering,Northeast Petroleum University,Daqing 163318,China;2.School of Astronautics,Harbin Institute of Technology,Harbin 150001,China)

【机构】 School of Mechanical Science and Engineering,Northeast Petroleum UniversitySchool of Astronautics,Harbin Institute of Technology

【摘要】 To avoid the serious accidents caused by the failure fastening bolts on reciprocating compressor cylinder cover,a new nondestructive testing(NDT) technology,metal magnetic memory(MMM) testing,was applied to safety evaluating and failure analyzing for the fastening bolts.Based on the dynamic stress calculation of the failure bolts,MMM testing was carried out at workshop.Given are the MMM stress distribution characteristics of the failure bolts and fracture faces.It has been found that the MMM signal variation amplitude of the crack transition zone in the fracture surface is minimal,that of the crack initiation zone is in the middle,and that of the tear fracture zone is maximal.The failure reasons were analyzed with MMM effect.The results of the metallographic examination showed that the validity and feasibility of MMM testing and failure analysis.This means MMM technology is a new,fast and validity method of failure analysis.

【Abstract】 To avoid the serious accidents caused by the failure fastening bolts on reciprocating compressor cylinder cover,a new nondestructive testing(NDT) technology,metal magnetic memory(MMM) testing,was applied to safety evaluating and failure analyzing for the fastening bolts.Based on the dynamic stress calculation of the failure bolts,MMM testing was carried out at workshop.Given are the MMM stress distribution characteristics of the failure bolts and fracture faces.It has been found that the MMM signal variation amplitude of the crack transition zone in the fracture surface is minimal,that of the crack initiation zone is in the middle,and that of the tear fracture zone is maximal.The failure reasons were analyzed with MMM effect.The results of the metallographic examination showed that the validity and feasibility of MMM testing and failure analysis.This means MMM technology is a new,fast and validity method of failure analysis.

【基金】 Sponsored by the National Natural Science Foundation of China (Grant No. 11072056);Natural Science Foundation of Heilongjiang Province of China(Grant No.A200907);Specialized Research Fund for the Doctoral Program of Higher Education (Grant No. 20092322120001)
  • 【文献出处】 Journal of Harbin Institute of Technology ,哈尔滨工业大学学报(英文版) , 编辑部邮箱 ,2011年02期
  • 【分类号】TH45
  • 【被引频次】8
  • 【下载频次】154
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