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弧焊机器人激光焊缝跟踪系统的应用研究

Application and study of the laser seam tracking system based on arc-welding robot

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【作者】 刘凌云钱新恩

【Author】 LIU Ling-yun,QIAN Xin-en(School of Electric and Information Engineering,Hubei Automotive Industries Institute,Shiyan 442002,China)

【机构】 湖北汽车工业学院电气与信息工程学院

【摘要】 焊缝自动跟踪是实现焊接自动化的关键,在传统弧焊机器人系统的基础上设计了一种基于激光传感器的焊缝跟踪子系统,构建了激光传感器的数学模型及机器人手眼标定方法,并针对搭接焊缝的图像特点,提取出焊缝特征点位置坐标.同时设计开发了焊缝跟踪控制算法和机器人焊缝跟踪程序,最后通过对储气罐环形搭接焊缝进行焊接实验,结果证明了该焊缝跟踪系统的有效性和可靠性.

【Abstract】 Welding seam tracking is a key issue to welding automation.In allusion to traditional arc-welding robot system,a kind of seam tracking sub-system was desigined,which based on laser sensor in which the mathematical model of laser sensor and the approach for robot hand-eye calibration were constructed,and the position of seam character was extracted in allusion to the image characteristic of step joints seam.At the same time,the seam tracking control arithmetic and the robotic program were designed.Finally,testing results that weld the orbicular step joints seam of gas tank prove the reliability and validity of the laser seam tracking system.

【关键词】 弧焊机器人激光视觉传感器焊缝跟踪
【Key words】 arc-welding robotlaservision sensorseam tracking
【基金】 湖北省教育厅资助项目(B200723002);湖北省自然基金资助项目(2007ABA389)
  • 【文献出处】 湖南科技大学学报(自然科学版) ,Journal of Hunan University of Science & Technology(Natural Science Edition) , 编辑部邮箱 ,2010年03期
  • 【分类号】TP242.2
  • 【被引频次】28
  • 【下载频次】724
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