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减少球墨铸铁管内壁夹渣的措施

Measures to Reduce Dross Defect on Inner Wall of Ductile Iron Pipes

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【作者】 蒋智金李朝晖李会谦韦良义

【Author】 JIANG Zhi-jin1, LI Chao-hui2, LI Hui-qian2, WEI Liang-yi2(1.Beijing Science and Technology University, Beijing 100083, Chnia;2. Xinxing Pipes Foundry Co. Ltd., Handan 056300, China)

【机构】 北京科技大学新兴铸管股份有限公司

【摘要】 研究了铁液化学成分对球墨铸铁管质量的影响,确定成分控制范围为:w(C)3.2%~3.3%,w(Si)1.95%~2.25%,w(Mn)<0.4%,w(P)<0.06%,w(S)<0.05%。由于铸管的主要缺陷是内壁有夹渣,对冲天炉铁液氧化原因进行了分析,并提出了一些预防措施,结果使铸管的伸长率由7%~11%提高到9%~14%、一次水压合格率从97.5%提高到99%。

【Abstract】 The influence of chemical composition of iron melt on the quality of ductile iron pipes was investigated. It was determined to adopt the control range of compos1tion as follows: w(C)of 3.2%~3.3%, w(Si)of 1.95%~2.25%, w(Mn)<0.4%, w(P)<0.06%, w(S)< 0.05%. Since the dross on inner wall was the main defect of the pipes, the oxidation reason the of cupola iron melt was analyzed, and some prevention measures were proposed. As a result, the elongation of cast pipes was increased from 7%~11% to 9%~14%, and the qualification rate of the first time hydraulic leakage test was also increased from 97.5% to 99%.

【关键词】 球墨铸铁管铁液氧化夹渣措施
【Key words】 ductile iron pipeoxidation of iron meltdrossmeasurement
  • 【分类号】TG255
  • 【被引频次】4
  • 【下载频次】111
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