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激光深熔焊运动熔池瞬态形成过程数值模拟

Numerical simulation of transient evolvement of molten pool in laser deep penetration welding

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【作者】 吴冰巩水利庞盛永段爱琴陈立亮

【Author】 WU Bing1,2,GONG Shuili2,PANG Shengyong3,DUAN Aiqing2,CHEN Liliang3 (1.School of Material Science and Engineering,Xi’an Jiaotong University,Xi’an 710049,China; 2.National Key Laboratory for Science and Technology on Power Beam Processes,Beijing Aeronautical Manufacturing Technology Research Institute,Beijing 100024,China; 3.College of Materials Science and Engineering,Huazhong University of Science and Technology,Wuhan 430074,China)

【机构】 西安交通大学材料学院北京航空制造工程研究所高能束流加工技术国家级重点实验室华中科技大学材料学院

【摘要】 考虑到表面张力、浮力、液-固相之间内作用力、焊接速度、紊流、对流以及辐射等影响因素,建立激光深熔焊接过程运动熔池的数学模型,并对熔池的温度、流动、焊缝形貌的动态演化过程进行预测.结果表明,运动熔池形成过程中,变宽的趋势比拉长的趋势大,在宽度上达到最大值后继续拉长、变尖,达到准稳态;运动熔池上部分对流传热起主导作用,下部扩散传热起主导作用;Marangoni力是运动熔池上部变宽、拉长的主要作用力。数值模拟得到的熔池动态结果与实际拍摄的试验结果吻合较好。

【Abstract】 The numerical model,including some effect factors such as surface tension,flotage,interaction force between liquid and solid,turbulent,welding velocity,convection and radiation,was founded for laser deep penetration welding processes,and the evolvements of the temperature,the flowing and the weld profile in the molten pool were forecasted.The results show that the trend of broaden in the molten pool is larger than that of elongate,the main heat transfer method in the upper of molten pool is the convection,but that in the lower of molten pool is diffusion,and the main force for the broadening and elongating in the upper pool is Marangoni force.The results of the high speed CCD camera and Katayama’s X-ray image are well agreed with simulation results.

【基金】 国家自然科学基金资助项目(50935008)
  • 【文献出处】 焊接学报 ,Transactions of the China Welding Institution , 编辑部邮箱 ,2010年10期
  • 【分类号】TG456.7
  • 【被引频次】27
  • 【下载频次】572
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