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以Ti,Ni薄膜为中间层的钛合金与高温合金低温扩散焊研究

Diffusion Bonding of Titanium Alloy and Superalloy at Lower Temperature Using the Ti and Ni Thin Films as Interlayer

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【作者】 周媛李晓红毛唯毕晓昉熊华平吴欣

【Author】 ZHOU Yuan1,LI Xiao-hong1,MAO Wei1,BI Xiao-fang2,XIONG Hua-ping1,WU Xin1(1 Laboratory of Welding and Forging,Beijing Institute of Aeronautical Materials,Beijing 100095,China;2 School of Materials Science and Engineering,Beihang University,Beijing 100191,China)

【机构】 北京航空材料研究院焊接及锻压工艺研究室北京航空航天大学材料科学与工程学院

【摘要】 采用磁控溅射技术在TA15钛合金表面沉积Ti薄膜,在DD6单晶高温合金表面沉积Ni薄膜,以Ti,Ni薄膜作为中间层进行低温扩散焊研究。通过X射线衍射分析发现Ti,Ni薄膜均为多晶体结构。采用AFM分析发现,沉积薄膜后,TA15钛合金和DD6单晶基片的表面粗糙度均有所降低。以Ti,Ni薄膜作为中间层在800℃/20MPa/2h规范下实现了TA15钛合金和DD6单晶高温合金的异种材料低温扩散连接。通过扫描电镜和能谱分析表明,Ti,Ni两元素均扩散至另一母材界面,整个接头呈现分层组织,主要为Ti2Ni和TiNi相。

【Abstract】 Diffusion bonding of titanium alloy TA15 to superalloy DD6 was investigated at a lower temperature using Ti and Ni thin films as interlayer,which were deposited on the surfaces of TA15 and DD6 respectively by magnetron sputtering.X-ray diffraction analysis was carried out to test the crystal structure of films deposited on the substrate.The multicrystal structure was observed from both patterns of Ti and Ni films.The roughness of the substrate was examined by AFM.The results showed that the roughness of TA15 and DD6 substrates decreased after deposited the Ti and Ni films.Diffusion bonded joint of TA15 with DD6 has been achieved at the condition of 800℃/20MPa/2h with the interlayer of Ti and Ni films.The microstructure and composition of joint were studied by SEM and EDS.Elements Ti and Ni diffused the base metal on the other side.Several layers appeared in the joint,mainly composed of Ti2Ni and TiNi phases.

【关键词】 薄膜扩散焊钛合金高温合金
【Key words】 thin filmdiffusion bondingtitanium alloysuperalloy
  • 【文献出处】 材料工程 ,Journal of Materials Engineering , 编辑部邮箱 ,2010年10期
  • 【分类号】TG453.9
  • 【被引频次】9
  • 【下载频次】481
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