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金枪鱼罐头生产中节水问题的研究

Research on Water-saving of Canned Tuna Plant

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【作者】 王坚强王传堂郑斌张小军

【Author】 WANG Jian-qiang1,WANG Chuan-tang2,ZHENG Bin2,et al(1.Zhejiang Haibo Food Ltd,Zhoushan 316100;2.Marine and Fisheries Research Institute of Zhejiang Ocean University,The Key Lab of Mariculture and Enhancement,Zhejiang province,Zhoushan 316100,China)

【机构】 浙江海博食品有限公司浙江海洋学院海洋与渔业研究所浙江省海水增养殖重点实验室

【摘要】 通过对金枪鱼罐头加工项目的耗水量研究,发现金枪鱼罐头生产中每吨原料的耗水量为13.6 m3。废水主要由喷雾冷却过程(4.9 m3/t)及设备和地面的清洗过程(4.2 m3/t)产生。蒸煮过程则是最大的污染源,其废水的化学需氧量(COD)为65 983 mg/L,油脂(O&G)为1 814 mg/L,总固体(TS)为57 276 mg/L,悬浮固体(SS)为6 834 mg/L。在深入调查的基础上提出了节水的主要措施:在喷雾冷却设备上安装压力喷雾嘴;减少罐身缝合以后的清洗用水量,并且用55℃的热水代替冷水;教育工厂的工作人员在设备和地面的清洗过程中节约用水。实验表明节水措施实施后这三个步骤的耗水量分别减少了69%,58%和29%。每吨原料的净耗水量8.4 m3,在总体耗水量上比原来减少了39%。

【Abstract】 The common environmental problems of the fish industry are high water consumption and high organic matter content in wastewater.Water consumption in canned tuna(pet food) processing is 13.6 m3/ton of raw material.The major sources of wastewater are spray cooling process(4.9 m3/ton) and equipment and floor washing(4.2 m3/ton).The biggest pollution source in wastewater is from precooking,which has the COD 65,983 mg/L,oil and grease1,814 mg/L,TS 57,276 mg/L and SS 6,834 mg/L,respectively.Water conservation measures were attempted at three processing steps.This included the installation of pressure spraying nozzles for spray cooling;the use of hot water(55 ℃) instead of cold water;and educating the plant personnel on water conservation for equipment and floor washing.After the conservation measures were applied,water consumption at the three processing steps was reduced by 69%,58% and 29%,respectively.The net water consumption was 8.4 m3/ton of raw material,representing a 39% reduction in overall water consumption.

【基金】 浙江省重大科技专项(2008C12030)
  • 【文献出处】 浙江海洋学院学报(自然科学版) ,Journal of Zhejiang Ocean University(Natural Science) , 编辑部邮箱 ,2009年03期
  • 【分类号】TS295.4
  • 【被引频次】1
  • 【下载频次】214
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