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点焊电极表面电火花振动熔敷TiC工艺参数优化

Optimization of process parameters of vibration electrospark deposition TiC on spot-welding electrode

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【作者】 罗成董仕节熊翔

【Author】 LUO Cheng1,2,DONG Shi-jie2,XIONG Xiang1(1.State Key Laboratory of Powder Metallurgy,Central South University,Changsha Hu′nan 410083,China;2.Department of Material Engineering,Hubei Automotive Institute of Industries,Shiyan Hubei 442001,China)

【机构】 中南大学粉末冶金国家重点实验室湖北汽车工业学院材料工程系

【摘要】 为了改善镀锌钢板点焊电极的寿命,选用铬锆铜球型电极,以TiC作熔敷材料,对点焊电极表面进行了电火花振动熔敷功能强化层工艺试验。通过正交试验考察了沉积工艺参数(电容、基体转速、振动频率、沉积时间)对沉积层硬度和厚度的影响。结果表明,电容是影响电火花沉积层硬度和厚度的主要因素;振动频率对沉积层性能有一定的影响;基体转速、沉积时间对沉积层性能影响较小。试验条件下最优工艺参数为电容量30000μF,基体转速1320 r/min,振动频率50 Hz,沉积时间120 s。

【Abstract】 In order to improve the life of spot-welding electrode for zinc-coated steel,electrospark deposition(ESD) processes were tested with TiC as fusing material and Cr-Zr-Cu electrode as substrate.The effects of ESD parameters such as capacitance,electrode rotating speed,vibration frequency and depositing time on hardness and thickness of the deposition lager were investigated by means of orthogonal experiment.The results show that capacitance is the most important factor that influences the thickness and hardness of ESD coating while vibration frequency is the secondary,meanwhile the rotating speed of electrode and depositing time are less important.The optimum parameters under the test conditions are capacitance 30000μF,the electrode rotating speed 1320 r.min-1,vibration frequency 50 Hz,and depositing time 120 s.

【基金】 国家自然科学基金项目(50575069);教育部留学回国人员科研启动基金项目(教外司留[2004]527号);湖北省教育厅创新团队项目(2003T015)
  • 【文献出处】 金属热处理 ,Heat Treatment of Metals , 编辑部邮箱 ,2008年09期
  • 【分类号】TG661
  • 【下载频次】124
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