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Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents

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【作者】 S. Jack HU

【Author】 LI YongBing1,2, LIN ZhongQin1, S. Jack HU2 & CHEN GuanLong1 1 Shanghai Jiao Tong University, Shanghai 200240, China; 2 The University of Michigan, Ann Arbor, MI 48109, USA

【机构】 The University of Michigan, Ann Arbor, MI 48109, USA

【摘要】 Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents are investigated based on a multiphysics coupled numerical model, which incorporates phase change and variable electrical contact resis-tances at faying surface and electrode-workpiece contact surface. The patterns of the flow field and thermal field at the end of the welding phase under different welding currents are obtained. The evolutions of fluid flow and heat transfer during the whole welding process are also revealed systematically. The analysis results are also compared with a traditional electrothermal coupled model to obtain the quantitative effects of the magnetohydrodynamic behaviors on the resistance spot weld nugget formation.

【Abstract】 Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents are investigated based on a multiphysics coupled numerical model, which incorporates phase change and variable electrical contact resis-tances at faying surface and electrode-workpiece contact surface. The patterns of the flow field and thermal field at the end of the welding phase under different welding currents are obtained. The evolutions of fluid flow and heat transfer during the whole welding process are also revealed systematically. The analysis results are also compared with a traditional electrothermal coupled model to obtain the quantitative effects of the magnetohydrodynamic behaviors on the resistance spot weld nugget formation.

【基金】 the National Natural Science Foundation of China (Grant Nos. 50705059 and 50575140);National Basic Research Program of China (Grant No. 2006CB705400)
  • 【文献出处】 Science in China(Series E:Technological Sciences) ,中国科学(E辑:技术科学)(英文版) , 编辑部邮箱 ,2008年09期
  • 【分类号】TG44
  • 【被引频次】9
  • 【下载频次】118
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