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一类无缓冲区涂装喷漆排序问题

A kind of paint shop sequencing problem without sorting buffer

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【作者】 黄刚姚志力郭虎司尚文

【Author】 Huang Gang1 Yao Zhili2 Guo Hu3 Si Shangwen3 (1 State Key Laboratory of Digital Manufacturing Equipment and Technology,Huazhong University of Science and Technology,Wuhan 430074,China;2.Dongfeng Automobile Co.,Ltd.,Information System Department,Xiangfan 441001,Hubei China;3 Dongfeng Commercial Vehicle Technical Center,Wuhan 430056,China)

【机构】 华中科技大学数字制造装备与技术国家重点实验室东风汽车股份有限公司信息系统部东风汽车有限公司商用车技术中心东风汽车有限公司商用车技术中心 湖北武汉430074湖北襄樊441001湖北武汉430056

【摘要】 研究了一类无缓冲区的汽车涂装车间喷漆生产排序问题.给出了一种数学模型,该模型以喷涂颜色改变次数最少为目标,并要求保持焊装车间产出白车身类型的顺序.为解决这一问题,设计了一种遗传算法.该算法采用子串交换实现交叉,采用互换算子实现变异,其优点在于减少了遗传过程中的修补工作量.通过一个实际的例子验证了该算法.计算结果显示,所设计的算法能够较好地求解上述模型.该研究对焊装车间与涂装车间之间未设置线性缓存系统或采用先进先出(FIFO)缓存系统的汽车制造企业具有较好的实用价值.

【Abstract】 A kind of paint-shop sequencing problem without sorting buffer existed between body-shop and paint-shop is studied in this paper.The mathematics model is introduced which aimed to minimize the times of color-changeover.Accordingly,a genetic algorithm(GA) approach is proposed to trackle this problem.The proposed GA algorithm reduces the repair work after crossing and mutating operates by employing the subsequence exchange crossover and the reciprocal exchange mutation.To demonstrate the performance of the proposed method,a case study based on real world production is given.The result shows that the algorithm is practical and effective.This mode and its solution will contribute to the automobile factories which does not introduce sorting buffer or just employs a FIFO(first-in first-out) type buffer between their body-shop and paint-shop.

【基金】 国家自然科学基金资助项目(50775089);国家科技支撑计划资助项目(2006BAF01A06,2006BAF01A10)
  • 【文献出处】 华中科技大学学报(自然科学版) ,Journal of Huazhong University of Science and Technology(Nature Science Edition) , 编辑部邮箱 ,2008年07期
  • 【分类号】U466
  • 【被引频次】21
  • 【下载频次】301
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