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坡缕石纳米份数对原位复合的PF及其摩擦材料性能的影响

Effect of Mass Fraction of Palygorskite Nano-particles on Phenolic Resin and Tribological Behavior of Friction Materials by in-situ Method

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【作者】 张大斌周元康杨绿王满力

【Author】 ZHANG Da-bin1,ZHOU Yuan-kang1,YANG Lu1,WANG Man-li2(1 College of Mechanical Engineering,Guizhou University,Guiyang 550003,China;2 College of Chemical Engineering,Guizhou University,Guiyang 550003,China)

【机构】 贵州大学机械工程学院贵州大学化学工程学院

【摘要】 分别在预聚物体系中添加质量份数为0.3%,0.7%,1.0%,1.3%的坡缕石纳米(称为P纳米),原位合成坡缕石/桐油酚醛树脂(P/TPF)。用TEM观察纳米粒子在树脂中的分散状况,用SETARAM TG-DSC92-16热分析仪对合成的树脂进行了TG分析;将所合成的树脂分别制作成编织摩擦材料并在DMS-1试验机上对其摩擦学性能进行测试。结果表明:P纳米份数在0.3%~1.0%范围内P/TPF热失重率在240~600℃的中温区近于线性递减;当P纳米份数为1.0%时树脂的耐热性及其摩擦材料综合性能最佳,抗热衰温度可达280℃,200℃耐磨性最好,磨损率比无纳米桐油酚醛树脂摩擦材料提高15%。

【Abstract】 0.3%,0.7%,1.0% and 1.3% of the palygorskite nano-particles(P nano-particles) were separately added in prepolymer.Palygorskite/tung oil phenolic resin was synthesized with in-situ method(it is called P/TPF).The disperse state of nano-particles in phenolic resin was observed by TEM,the synthetic resin was carried out TG analysis by SETARAM TG-DSC92-16 thermal analyzer,and the synthetic resin was woven into the production of friction materials and the production was tested on its tribological behavior by DMS-1.The results show that thermal weight loss rate of the resin in the range 0.3%-1.0% of P nano-paricles is linear descending from 240℃ to 600℃.When the mass number of P nano-particles is 1.0% in the resin,the integrative behavior of friction material is most optimized.Temperature of the heat resistance can be up to 280℃.Abrasion resistance of the friction materials is also best and its wear rate is an increase of 15% compared with tung oil phenolic resin without P nano-particles.

【基金】 国家自然科学基金(50563001)
  • 【文献出处】 材料工程 ,Journal of Materials Engineering , 编辑部邮箱 ,2008年10期
  • 【分类号】TB383.1
  • 【被引频次】9
  • 【下载频次】128
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