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高速燃气电弧喷涂的涂层过渡特性

Transition Characteristics of High-velocity Air-fuel Arc Spraying Coatings

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【作者】 董重里林介东聂铭李尚周

【Author】 DONG Zhong-li1,LIN Jie-dong1,NIE Ming1,LI Shang-zhou2(1.Guangdong Power Test & Research Inst.,Guangzhou 510600,China;2.School of Mechanical Engineering,South China Univ.of Technology,Guangzhou 510640,China)

【机构】 广东省电力试验研究所华南理工大学机械工程学院 广州510600广州510600广州510640

【摘要】 高速燃气电弧(HVAF-ARC)喷涂是20世纪90年代末期兴起的一种电弧喷涂技术,可用于电站锅炉"四管"表面防腐防磨工程。为此,对HVAF-ARC喷涂技术进行工艺性能研究,并分别对FeNiCr-WC和FeNiCr-Cr2C3涂层过渡特性进行了比较。由于超音速活性电弧气氛对丝材有良好的雾化效果,因此两种涂层材料与基材的结合都很好,在扫描电镜观察下,均未发现有连续间隙存在。对涂层试样进行结合强度试验,结果是FeNiCr-WC涂层的结合强度比FeNiCr-Cr2C3涂层要高10%左右。最后,对两种涂层的X射线衍射结果进行了分析,发现FeNiCr-Cr2C3丝材组分Cr2C3在活性电弧气氛中会加速分解,而FeNiCr-WC丝材组分WC的分解则不明显。结论是FeNiCr-WC涂层的过渡性能优于FeNiCr-Cr2C3涂层。

【Abstract】 High-velocity air-fuel arc(HVAF-ARC) spraying is an arc spraying technique arising in the late 1990s,and can be applied to the corrosion and abrasion preventing engineering for heating surface tubes of utility boilers.In this paper,the procedure of the technique is studied,and the transition characteristics of FeNiCr-WC and FeNiCr-Cr2C3 coatings are compared.Due to the good effect of silk material atomizing by supersonic active arc atmosphere,both the coating materials integrate well with the base material,no continuous gap found by scanning electron microscopy.The results of the bond strength test on the coating samples show that the bond strength of FeNiCr-WC coating is 10% higher than that of FeNiCr-Cr2C3 coating.The analysis of the X-ray diffraction results of the two coatings indicates that the silk material component Cr2C3 of FeNiCr-Cr2C3 decomposes faster in active arc atmosphere,while the decomposition of the silk material component WC of FeNiCr-WC is not conspicuous.It is concluded that the transition property of FeNiCr-WC coating is superior to that of FeNiCr-Cr2C3 coating.

  • 【文献出处】 广东电力 ,Guangdong Electric Power , 编辑部邮箱 ,2007年12期
  • 【分类号】TG174.442
  • 【被引频次】1
  • 【下载频次】71
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