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有限元逆算法及其在板料成形工艺优化中的应用

The FE inverse approach and the optimization of process parameters in sheet metal forming

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【作者】 柳玉起金涛李志刚

【Author】 Liu YuqiJin TaoLi ZhigangLiu YuqiProf.; College of Material Sci. & Eng.; Huazhong Univ. of Sci. & Tech., Wuhan 430074, China.

【机构】 华中科技大学材料科学与工程学院华中科技大学材料科学与工程学院 湖北武汉430074湖北武汉430074湖北武汉430074

【摘要】 采用三角形单元开发了精度较高的有限元逆算法,算法中考虑了摩擦、压边力、拉深筋、背压力、曲压料面等实际工艺条件.方程组求解引入快速求解算法,比一般的LDLT解法快几倍,尤其对于大型复杂冲压件问题来说求解效率提高更多.用此算法对典型的L型件进行了模拟,并与增量算法和实验结果进行了比较.可以看出该算法已经达到很高的精度,而且模拟过程迭代收敛速度快,计算时间很短.在此基础上以工件的厚向应变作为目标函数,采用一种实用性很强的工艺参数快速优化算法,即黄金分割法对压边力进行优化.仍以L型件为例,优化过程的计算时间说明快速优化算法相对传统增量算法具有明显的优势.

【Abstract】 The modified inverse method of finite element is introduced in this paper, which is based on triangle element model. The process parameters such as friction, holding force, curve binder and drawbead are precisely considered in the method. A new fast-solving arithmetic is also introduced into the method, which is much faster than traditional LDLT one and more effective for the application of large stamping piece forming simulation. Based on the modified inverse method, a new practical optimization method is developed for the optimization of holding force, in which the thinning strain is used as the objective function. The optimization case shows that the solving time of the optimization method is much shorter than that of other methods with the same optimization precision.

【基金】 国家自然科学基金重点资助项目(50335060);教育部重点资助项目(03111)
  • 【文献出处】 华中科技大学学报(自然科学版) ,Journal of Huazhong University of Science and Technology , 编辑部邮箱 ,2005年08期
  • 【分类号】TG386
  • 【被引频次】12
  • 【下载频次】368
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