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锥形板镦粗新工艺的数值模拟

Numerical simulation of the new technics for upsetting a cylinder between two cone platens

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【作者】 邓冬梅; 刘助柏; 倪利勇;

【Author】 DENG Dong-mei 1,LIU Zhu-bai 2,NI Li-yong 2 (1.College of Mechanical and Electrical Engineering ,Nanjing University of Aeronautics and Astronautics,Nanjing Jiangsu 210016,China;2.College of Mechanical Engineering, Yanshan University, Qinhuangdao Hebei 066004,China)

【机构】 南京航空航天大学机电学院; 燕山大学机械工程学院; 燕山大学机械工程学院 江苏南京210016; 河北秦皇岛066004; 河北秦皇岛066004;

【摘要】 利用ANSYS软件对锥形板镦粗圆柱体的整个过程进行了数值模拟。介绍了模型建立时的简化及参数选取情况;给出了变形过程中,不同压下量下毛坯内部的变形过程及应力、应变分布情况;并对比分析了锥形板镦粗和普通平板镦粗时的应力、应变情况。分析结果表明该新工艺对改善毛坯内部的应力、应变状态起到一定作用,从而定量地证明了锥形板镦粗圆柱体力学模型的正确性,对该理论的完善起到一定作用。

【Abstract】 The new technics for upsetting a cylinder between two cone platens can improve the cylinder’s internal stress and uniform its deformation. These functions are good for closing internal defects, especially for cavities. To get quantitative analysis of this new technics, the software of ANSYS is employed, and the whole deforming process of this technics is simulated. Modeling simplification and parameters selection are introduced. The distribution of internal strain and stress with different height reduction are given, analyzed and compared with that of flat platens upsetting. The analysis results prove that this new technics is important for enhancing internal stress and strain, and the mechanical model of the new theory is verified quantitatively. It is important to complete and perfect the theory.

【基金】 教育部博士点基金项目(96021603)资助
  • 【文献出处】 锻压技术 ,Forging & Stamping Technology , 编辑部邮箱 ,2005年03期
  • 【分类号】TG316.11
  • 【被引频次】15
  • 【下载频次】176
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