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电熔剂去除金属熔体中夹杂物的机理及效率分析

Mechanism and efficiency of inclusion-removal in purifying molten metal by electro-flux method

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【作者】 钟云波任忠鸣张邦文邓康徐匡迪

【Author】 ZHONG Yun-bo, REN Zhong-ming, ZHANG Bang-wen, DENG Kang, XU Kuang-di (Shanghai Enhanced Laboratory of Modern Metallurgy and Material Processing, Shanghai University, Shanghai 200072, China)

【机构】 上海大学上海市现代冶金与材料制备重点实验室上海大学上海市现代冶金与材料制备重点实验室 上海200072上海200072上海200072

【摘要】 提出了电熔剂净化金属熔体技术,利用电流通过细束金属流时产生的电磁挤压力去除非金属夹杂物。采用活塞流模型,对夹杂物净化效率进行了理论计算。结果表明,增加电流强度、降低金属液流速、降低流束直径可以提高夹杂物去除效率,而降低流束直径还可以缩短夹杂物迁移距离,因此对提高夹杂物去除效果更为有利。采用含碳化硅铝熔体进行了验证实验,证明施加电流能使非金属夹杂物迁移至铝熔体表面。理论计算和实验证明夹杂物的电磁迁移是电熔剂净化技术中的主要机理。

【Abstract】 The pinch force due to galvanization of electric current in small liquid metal flow plays the main role of removing inclusions during the technology of purifying molten metal by electro-flux method. By using plug flow model, the theoretical inclusion-removal efficiency is calculated, and the results show that the inclusion-removal efficiency can be increased by increasing current density, reducing flow rate of molten metal and the diameter of the metal flow. Further more, if reducing the diameter of the metal flow, the inclusion can migrate short way, which is more helpful to increasing the inclusion-removal efficiency. The experiment of separating carborundum particles from molten aluminum was carried out, and it was proved that the inclusions would migrate to the surface of the molten aluminum by imposing alternative current. The results of calculation and experiment proved that the electromagnetic migration of the inclusions is the main mechanism of the electro-flux method.

【基金】 上海市科学技术委员会重点资助项目(97JC14017)
  • 【文献出处】 中国有色金属学报 ,The Chinese Journal of Nonferrous Metals , 编辑部邮箱 ,2004年08期
  • 【分类号】TF114
  • 【被引频次】10
  • 【下载频次】289
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