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激光熔覆纳米Al2O3等离子喷涂陶瓷涂层

Plasma-sprayed ceramic coating by laser cladding of Al2O3 nano-particles

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【作者】 花国然黄因慧赵剑峰王蕾田宗军张建华张永康

【Author】 HUA Guo-ran~(1, 2), HUANG Yin-hui~1, ZHAO Jian-feng~1, WANG Lei~1, TIAN Zong-jun~1, ZHANG Jian-hua~1, ZHANG Yong-kang~3 (1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China; 2. Department of Mechanical Engineering, Nantong Institute of Technology, Nantong 226007, China; 3. College of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China)

【机构】 南京航空航天大学机电学院江苏大学机械工程学院 南京210016南通工学院机械工程系南通226007南京210016镇江210013

【摘要】 采用X射线衍射仪、扫描电镜和显微硬度计研究了45#钢表面激光熔覆纳米Al2O3改性Al2O3+13%TiO2(质量分数)陶瓷涂层的相组成、微观结构和显微硬度,同时对涂层的磨损特性进行了考察。结果表明,激光重熔区亚稳相γ Al2O3转变成稳定相α Al2O3,熔覆层由粗颗粒α Al2O3和TiO2以及纳米α Al2O颗粒组成,在激光的作用下,等离子喷涂层的片层状结构得以消除;纳米Al2O3颗粒仍然保持在纳米尺度,填充在涂层的大颗粒之间,使涂层致密化程度得以提高,因此纳米Al2O3改性涂层的显微硬度较高,且其耐磨性能明显优于等离子喷涂层。

【Abstract】 The phase constitution, microstructure and microhardness of Al2O3+13%TiO2(mass fraction) composite ceramic coatings laser-claded by Al2O3 nano-particles on 45# steel were investigated using X-ray diffractometry, scanning electron microscopy and microhardness measurement. Also, wear behavior of the coatings was studied. The results show that the metastable γ-Al2O3 phases in the cladding area transfer into stable phase of α-Al2O3, composite ceramic coating consists of α-Al2O3 and TiO2, and lamellar structure of plasma-sprayed coatings is eliminated after the laser-cladding. A large number of Al2O3 nano-particles are found among the large particles of the ceramic coating and play an important role in improving the density of the ceramic coating. So laser-claded nano-Al2O3 ceramic coating has higher hardness and better wear resistance than plasma sprayed Al2O3+13%TiO2 coating does.

【基金】 国家自然科学基金资助项目(59975046,50305010);江苏省教委基金资助项目(03KJD460165)
  • 【文献出处】 中国有色金属学报 ,The Chinese Journal of Nonferrous Metals , 编辑部邮箱 ,2004年02期
  • 【分类号】TG174
  • 【被引频次】104
  • 【下载频次】1023
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