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逆反应烧结制备铝电解槽用氮化硅—碳化硅复合材料

REVERSE REACTION SINTERING OF Si3N4/SiC COMPOSITE MATERIALS FOR ALUMINIUM ELECTROBATH

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【作者】 吴宏鹏王林俊孙加林洪彦若

【Author】 WU Hongpeng, WANG Linjun, SUN Jialin, HONG Yanruo (University of Science and Technology Beijing, Beijing 100083, China)

【机构】 北京科技大学无机非金属材料系北京科技大学无机非金属材料系 北京 100083北京 100083北京 100083

【摘要】 采用常规的反应烧结工艺制作铝电解槽侧壁材料用Si3N4/SiC时存在不足,为此,提出应用逆反应烧结工艺进行生产性试验的设想。在制备Si3N4/SiC复合材料时,常规反应烧结是以Si和SiC为原料经氮化烧结;逆反应烧结是以Si3N4和SiC为原料,首先使Si3N4反向反应生成活性氧化物后进行烧结。结果表明:该工艺特点是新生的Si2N2O或SiO2进行活性烧结;制品具有良好的物理和化学性能。制品结构紧密,新生氧化物或亚氧化物紧密地充填在Si3N4和SiC颗粒间界,新工艺制备的砖的抗冰晶石熔体侵蚀的性能优于常规工艺烧成砖,是铝电解槽侧壁的良好材料。

【Abstract】 The merit and mechanism of Si3N4 bonded SiC materials and the drawback of the traditional reaction sintering process are summarized. The assumption of reverse reaction sintering process is applied in the production for Si3N4/SiC materials. In preparing Si3N4/SiC composites, Si and SiC as raw materials are react-sintered at nitrogen atmospheres by the conventional production method; while in the reverse reaction sinter process, by using Si3N4 ,SiC as raw materials, the Si3N4 is firstly converted into reactive oxides, then react-sintered. The new sintering process is accomplished by the reactive sintering of newly formed Si2 N2O or SiO2 phases. The products having excellent physical and chemical properties due to its dense structure and insitu formed oxides or sub-oxides which is full filled at the boundary between Si3N4 and SiC particles. The products produced by the new process having dominating property over the traditional production process. The produced Si3 N4/SiC brick is an idea material for side wall of aluminum electrolyte bath.

【基金】 国家重点自然科学基金(50332010)自然科学基金(50172007)
  • 【文献出处】 硅酸盐学报 ,Journal of The Chinese Ceramic Society , 编辑部邮箱 ,2004年12期
  • 【分类号】TB332
  • 【被引频次】13
  • 【下载频次】236
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