节点文献
新兴信息技术环境下复杂成形装备开发工程体系研究
Development Engineering System Research on Complex Forming Equipment in the Internet and Big Data Era
【作者】 严建文;
【导师】 杨善林;
【作者基本信息】 合肥工业大学 , 管理科学与工程, 2016, 博士
【摘要】 复杂成形装备作为高端制造产业的基础装备,是各产业转型升级和技术进步的重要保障。复杂成形装备开发工程是一个技术与管理深度融合的系统工程,需要协调工程所需的人力、物力和财力等资源,协调工程组织中的各部门、各单位以及每个人的工程活动,从而能够更好地实现预期的工程目标。因此,复杂成形装备开发工程体系作为开发工程的关键管理技术,决定了其开发过程的创新性与高效性。互联网与大数据等新兴信息技术的快速发展,使其已经成为装备制造业创新不可或缺的组成部分,改变复杂成形装备制造业的开发方式和模式,极其深刻地影响着复杂成形装备产业的制造模式和发展战略。在对新兴信息技术环境下复杂成形装备开发过程中系列关键环节和任务深入分析的基础上,本文基于体系结构框架技术和系统工程“V”模型的思想,提出了基于时间、任务、空间三个维度的开发架构,并建立了正向设计的开发流程,为复杂成形装备开发系统的整个分解到集成的演进过程提供工程管理方法和手段。然后,分别从产品维、任务维、空间维三个维度对复杂成形装备产品架构设计与优化、任务分解与集成管理、多主体协同管理进行深入研究。主要研究工作和创新性成果如下:第一,提出了新兴信息技术环境下基于体系结构框架和“V”模型复杂成形装备开发过程体系。研究基于时间、空间和任务三个维度的开发框架;阐述涉及需求定义,系统、功能确认与分解,模块、系统集成与验证、过程管理与控制四个重要的环节的正向的开发流程。第二,研究了面向服务的复杂成形装备产品架构设计与优化方法。采用公理化设计的域结构思想,建立需求域、功能域和架构域之间的映射关系;提出了基于QFD的功能生成方法以及功能模型约简方法;利用DMM建立产品架构和服务架构之间的关联关系;利用模块化理论方法,对产品架构进行优化。第三,研究了新兴信息技术环境下复杂成形装备开发的任务分解与集成管理。基于多视图思想、DSM等方法实现开发任务的全面分解;采用多目标优化技术、智能优化算法及专家知识系统对资源配置问题求解;根据资源动态优化配置规律,提出相应调整策略;基于MBSE方法对复杂成形装备任务进行自底向上的集成。第四,研究了复杂成形装备多主体协同管理方法。从多主体协同开发的特征、模式、过程管理及方法四个层次探讨复杂成形装备开发过程的三种多主体协同管理模式;深入解析多主体协同开发模式中各主体间的协同关系、资源配置方法等。
【Abstract】 Complex forming equipment are the fundamental equipment of high-end manufacturing industry, and it is an important guarantee for the industrial transformation and upgrading and technological progress. The development of complex forming equipment is a typical system engineering, integrating deeply technology and management, which needs to coordinate manpower, material and financial resources, to coordinate engineering activities performed by various departments and organization.Therefore, the development system of complex forming equipment, as the key technology of development engineering, determines the innovative performance of the complex forming equipment. With rapid development of emerging information technology, such as Internet and Big data, these technologies have become an integral part of the equipment manufacturing industry.Based on in-depth analysis about the key steps and tasks of the development of the complex forming equipment in the emerging information technology era, this dissertation proposed the development process system for complex forming equipment at the level of engineering system, and then studied the product architecture design and optimization, development task decomposition and integration, multi-agent collaborative management in terms of three dimensions of product dimension, task dimension and space dimension.The main research contents and innovative work in this dissertation are as followed:Firstly, the development system of complex forming equipment based on system framework and "V" model is proposed. Through the analysis of manufacturing pattern and emerging characteristics of complex forming equipment in the Internet and Big data era, this dissertation developed the ideal development process and system architecture in terms of time dimension, space dimension and mission dimension, and proposed the systematic engineering management framework of system decomposition and integration.Secondly, the design and optimization of product architecture of complex forming equipment oriented for service is studied. Through the analysis of characteristics of design architectures of complex forming equipment in the Internet and Big data era, this dissertation models the framework of product architecture as the corresponding relationships between the requirement domain, the function domain and the architecture domain. Thus, the product-service modeling methods and integration framework of complex forming equipment based on QFD and DSM are proposed. The dissertationdeveloped the modularization optimization method with the consideration of the operation costs.Thirdly, the development mission decomposition and integration methods in the Internet and Big data era are studied. This dissertation analyzed the decomposition structure for development missions based on multi-view, and developed the decomposition model of these missions based on DSM and DMM, thereby transforming the requirements into the mission in details. Considering the data and the mission network as the key points, the methods for the mission integration and evaluation based on MBSE are proposed.Finally, this dissertation studied the multi-agent coordination management for complex forming equipment. Based on the synthesis for new characteristics of the multi-agent coordination development environment,this dissertation analyzed the coordination development pattern with supplier, crowdsourcing and globalization manufacture, respectively. Meanwhile, this study shows that it is necessary to reinforce quality management, cost control, innovation management and schedule management during the development process of complex forming equipment. Based on this, the selection methods for development units, the configuration methods for manufacturing resource and the performance evaluation for coordination development.