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铁酸盐的H2还原和CO2分解反应的研究

Studies on the Reactions of H2 Reduction and CO2 Decomposition over MFe2O4

【作者】 马令娟

【导师】 陈诵英; 陆维敏;

【作者基本信息】 浙江大学 , 化学, 2008, 博士

【摘要】 随着化石燃料的大量使用,人类往大气中排放的CO2迅速增加,大量的CO2通过温室效应使大气层吸热能力大大提高。温室效应引起一系列的环境问题,促使人们重视对大气中CO2的转化和消除这一课题的深入研究。同时随着探索外太空、进军海洋深处活动的开展,人类需要经常处于特殊的密闭环境中,在密闭环境中O2不断消耗,同时CO2含量越来越高,空气质量逐渐变坏。研究解决密闭舱内生命保障系统的供氧和CO2的消除也成为争夺海洋、太空和长期载人飞行的关键之一。因此开展对化学性质极其稳定、活化转化异常困难的CO2的研究,有重要的理论价值和实际意义。直接分解CO2为碳和O2不仅是实现密闭体系中CO2和O2循环最有效的方法之一,也是自然界碳和氧循环化学模拟的重要反应。然而,反应CO2→C+O2是大量吸热的,ΔG为很大的正值,因此该反应在热力学上是极为不利的,必须借用耦合物质来改善反应热力学,H2是最易得的耦合物质。CO2化学转化的基本原理是通过H2把CO2的O先转化成水,水再通过电解产生O2同时回收H2。1990年Tamaura和Tabata首次报导利用H2部分还原生成的氧缺位Fe3O4-δ在290℃可以完全分解CO2为C,同时氧缺位Fe3O4-δ夺取CO2中的氧恢复成正常的尖晶石结构。自此直接分解CO2为C的研究才获得较大的发展。随后大量的文献报导具有尖晶石结构的铁酸盐MFe2O4(M=过渡金属)经H2还原后均可以分解CO2为C。然而该反应面临着铁酸盐循环使用寿命短、积碳量少及结构稳定性差等缺点,目前尚不能进行工业化应用。而且反应机理还不统一,有人认为起主要作用的是氧缺位尖晶石铁酸盐。但是2002年Shin等人认为起主要作用的是完全还原后形成金属和合金。针对上述问题,本文较系统地研究了铁酸盐制备方法、掺杂等因素对尖晶石铁酸盐的氢还原和CO2分解反应性能的影响,获得抑制反应过程中晶粒长大,提高循环反应寿命的有效方法;同时还研究了不同铁酸盐MFe2O4在还原和氧化反应中的物相变化以及M和掺杂金属的作用,提出了较合理的反应机理。本论文的主要结论如下:1.利用共沉淀法、柠檬酸溶胶凝胶法和水热法均得到单一的尖晶石NiFe2O4结构。通过XRD、低温N2吸脱附测定及H2-TPR分析发现共沉淀法所得NiFe2O4的平均晶粒最小,表面活性最高,具有很高的比表面积及孔容,H2还原能力最低。而水热法所得样品结晶最好,表面活性低,比表面积及孔容最小。NiFe2O4还原机理可以表述为:NiFe2O4→NiFe2O4-δ→Ni+Fe3O4→FeNi alloy。金属镍促进磁铁矿的还原,最终在完全还原时产物为铁镍合金。晶粒愈小愈易于还原。相同还原条件下共沉淀法所得NiFe2O4分解CO2性能最好,水热法最差。活性高生成的碳化铁量愈多,保留的尖晶石结构愈少。还原后的合金、氧缺位铁酸盐甚至金属铁都可能具有分解CO2的活性。2.考察掺杂Cr3+对NiFe2O4分解CO2性能的影响。XRD结果显示Cr3+进入NiFe2O4晶格的B位,Cr-O-Fe比Fe-O-Fe键牢固,所以随着掺Cr3+含量的增加,NiFe2O4还原性能下降,导致其分解CO2的初活性和分解速率都下降。这是由于Cr3+的存在既可以使氧缺位NiFe2O4-δ的结构破坏或坍塌速率降低约一半,又能防止或减缓铁镍合金的晶粒长大以及碳化铁的生成速率。3.掺Cr3+NiFe2O4的CO2分解活性初期主要来自于氧缺位铁酸盐,后期主要来自于纳米级的铁镍合金。合适量的铬掺杂能极大地提高NiFe2O4的循环反应次数和使用寿命,纯NiFe2O4循环反应20次基本失去活性,而掺4wt%Cr3+后循环反应增加到60次后仍保持有初始分解活性的60%,总的分解CO2的量达到63mmol/g。CO2分解生成的沉积碳随着循环反应次数的增加逐渐由无定型向有序化发展,在循环反应60次后的样品中发现了碳纳米管。4.利用混合离子共沉淀法可以制得单一的CuFe2O4、CoFe2O4及ZnFe2O4的纳米尖晶石结构,且具有较高的比表面积。H2-TPR和H2-TG的结果显示CuFe2O4还原最容易,但是完全还原的温度和时间要大于CoFe2O4:ZnFe2O4还原性能最差,不仅初始还原温度高而且要完全还原需要很高的温度。三种铁酸盐盐的还原产物不一样,CuFe2O4完全还原为金属Cu和Fe,CoFe2O4还原得到CoFe合金,而ZnFe2O4还原产物为Fe、FeO和ZnO的混合物。铁酸钴在310-340℃的等温氢还原遵从成核反应机理,可以使用三维的成核与生长模型来处理,其活化能为72.72kJ/mol。5.比较了CuFe2O4、CoFe2O4及ZnFe2O4在密闭体系中分解CO2性能的差异。还原和CO2氧化温度对容易还原的铁酸盐如铁酸铜的CO2分解量的影响不大,因为在较低290℃它的还原已比较充分;而对较难还原的铁酸盐如铁酸锌,温度的影响是比较大的,在310℃时的CO2分解量要比290℃时增加17%多。CoFe2O4还原的难易程度介于上述两者之间。不同金属铁酸盐MFe2O4(M=Cu,Co,Zn)在290℃和310℃经过等温还原-CO2分解的一个反应循环后,部分尖晶石结构的铁酸盐被破坏,破坏程度随掺杂金属而变,而且随温度升高而增加;生成了大量的无CO2分解活性的Fe5C2,其量也与掺杂金属有关且随温度大幅增加;除了铁酸锌生成金属氧化物外,其余均有金属生成,其量也随温度而变。6.利用TG分析仪比较了敞开体系中MFe2O4的分解CO2性能的差异。在310℃和350℃下等温还原MFe2O4时,随着尖晶石结构的破坏生成了金属,CuFe2O4完全还原为金属Cu和金属Fe,分解CO2后,Fe氧化为Fe3O4,但是Cu仍以金属形式存在,不能进入到尖晶石结构;CoFe2O4完全还原后形成CoFe合金,分解CO2反应后,基本可以恢复原先的尖晶石结构,只有少量的Co游离出来;ZnFe2O4在350℃等温还原为ZnO-FeO及部分金属Fe,分解CO2后基本可以恢复为原先的尖晶石结构。比较总的增重量,CoFe2O4的增重最多分解活性最好。7.利用热重法研究CoFe合金分解CO2的活性,研究结果发现H2还原CoFe2O4得到的CoFe合金具有非常好的分解CO2性能。CoFe合金分解CO2的过程分为两种方式,一种是在低温区段(低于500℃)较小的纳米CoFe合金可以被CO2直接氧化为尖晶石结构,没有FeO的生成,反应速率非常快;第二种是在高温区段(500-710℃),随着反应温度的升高,CoFe合金长大,长大的CoFe合金需先氧化为Fe(Co)O,Fe(Co)O再进一步氧化为尖晶石结构,这种的反应速率就相对较低。同时还考察了完全还原的CoCrxFe2-xO4(x=0,0.04,0.08)分解CO2活性差异。发现CoFe2O4掺杂一定量的Cr3+后会使还原和氧化反应的温度都有所升高,但是Cr3+可以阻止CoFe合金的烧结,降低晶粒生长速度。掺杂Cr3+的样品表现出较好的循环反应性能,第一次分解CO2的性能差别很小,但是在第二次循环分解CO2时掺杂的样品活性远远高于未掺杂的。8.研究了多金属铁酸盐中过渡金属M对铁酸盐分解CO2的活性影响,通过考察含多金属金属铁酸盐如NixCu1-xFe2O4(x=0.25,0.50,0.75)系列铁酸盐和Ni-Cu-Zn系列铁酸盐分解CO2性能的差异,发现在Ni-Cu系列铁酸盐中,Ni0.50Cu0.50Fe2O4金属Cu的还原反应活化能最小,其次是Ni0.75Cu0.25Fe2O4,Ni0.25Cu0.75Fe2O4的活化能最大。完全还原的Ni0.50Cu0.50Fe2O4铁酸盐分解CO2初始反应温度最低,且分解活性最高。在Ni-Cu-Zn四金属铁酸盐中,Ni2+和Cu2+的加入可以提高H2还原的速度并降低H2还原的温度,而Zn2+的加入可以稳定尖晶石结构,使其还原氧化反应中更不容易发生结构崩塌。310℃等温H2还原的Ni0.49Cu0.24Zn0.24Fe2O4具有非常好的分解CO2性能,在循环反应中,其高反应活性在反应2次后迅速降低,但是随后反应活性降低的速率减缓。这可能是由于在开始几次反应中其尖晶石结构迅速瓦解,随着尖晶石结构的瓦解,反应活性相变为金属合金FexM1-x(0<x<1),但是其活性要比氧缺位结构差很多。

【Abstract】 Amount of CO2 emitted to atmosphere increases with the increasing of combustion of fossil fuel. The rising of CO2 concentration in the environment has indeed increased the heat trapping capability of the earth’s atmosphere via the greenhouse effect. Greenhouse effect has brought a series of environmental problems, which make us to study on the utilization and mitigation of CO2. On the other hand, with the explorer of outer space and deep ocean people have to work and live in a space that is airtight such as space shuttle, spaceport or submarine cabin. A major concern of life-sustaining system is how to clear away CO2 released by the people and supplement O2 consumed, which is necessary for life-sustaining. As a result, the research on the life-sustaining system makes a key point of dispute ocean, outer space and manned flight. Therefore, the research on CO2 direct decomposition, that is one reaction of chemical simulation of carbon and oxygen cycle in nature, is of important theoretical value and actual meaning.The decomposition of CO2 into carbon and O2 has been one of the most effective methods to achieve the cycle of CO2 and O2 in airtight system. The decompositionreaction CO2→C+O2, however, in unfavorable in thermodynamics, a auxiliary agentsuch as hydrogen must be used, which make the reaction favorable in thermodynamics to converse oxygen in CO2 to water that can be electrolyzed to regenerate O2 and H2. In 1990, Tamaura and Tabata reported that oxygen-deficient Fe 3O4-δ formed by H2 reduced can decompose CO2 completely to C at 290℃with 100% efficiency. At the same time, oxygen-deficient Fe3O4-δ captured [O] of CO2 and transformed itself to normal spinel structure. From then on, the research on the decomposition of CO2 to C directly have got a further development and a lot of papers study over the decomposition on oxygen-deficient MFe2O4-δ(M=transition metals). However, for practical application of ferrite there are several obstacles such as short cycle time, low carbon deposition and low structure stability et al., which must be overcome, more study is necessary. Furthermore, the mechanism is inconsistent. Early researchers thought the active phase was oxygen-deficient spinel structure, while Hyun-Chang Shin thought that the oxygen-deficient mechanism was not appropriate for the redox reaction of Ni(Cu) ferrites. The oxidation with CO2 at 1073 K could not regenerate the original ferrites and produced the mixture of Fe3O4 and metallic Ni or Cu.In order to resolve above problems, we studied the effect of synthesis methods and doping Cr3+ on the decomposition of CO2 to C and found efficient methods to inhibit the increasing of crystallite size and prolong the cycle life. Besides, the function of M in MFe2O4 and the mechanism were also studied in this paper.Some conclusions are drawn from this thesis as follows:1.Ultra-fine NiFe2O4 particles were prepared by co-precipitation, sol-gel and hydrothermal methods, respectively. The results of XRD, low temperature N2 adsorption and H2-TPR analysis showed that NiFe2O4 prepared by co-precipitation methods with the smallest average crystallite size and the largest BET surface areas has the lowest starting reduced temperature; While, NiFe2O4 prepared by hydrothermal method has the biggest average crystallite size and the smallest BET surface areas. It’s starting reduced temperature was the higher than the other samples. The reduction mechanism can be described as follows: NiFe2O4→NiFe2O4-δ→Ni+Fe3O4→FeNi alloy. The smaller crystallite size, the easier the reduction of NiFe2O4. At the same reducing conditions, the contents of produced iron carbide increase with the CO2 decomposition temperature.2.The effect of doping Cr3+ in NiFe2O4 was investigated by XRD, cycle CO2 decomposition. The results displayed that Cr3+ were located in B site of spinel structure and Cr-O bonds would distribute uniformly in B sites. Furthermore, the strength and stability of Cr-O-Fe covalent bond are stronger than Fe-O-Fe. As a result, with the Cr3+ content increasing,the structure stability of NiFe2O4 increase and it was more difficult to form NiCrxFe2-xO4-δ. On the other hand, the structure stability of NiCrxFe2-xO4-δ increased and the values of 8 decreased which means the reduction ability decreased. Doping Cr3+ in NiFe2O4 can decrease the destroy rate of oxygen-deficient structure and iron carbide producing rate, as well as inhibit the increasing of the crystallite size of FeNi alloy.3.At the initial stage of CO2 decomposition, the activity phase can be oxygen-deficient structure. While, at the later stage the activity phase can be transformed to FeNi alloy. Proper contents of Cr3+ can significantly improve the cycle decomposition performance of NiFe2O4. Pure NiFe2O4 almost lost its decomposition activity at the 20th reaction cycle, while NiFe2O4 doped with 4wt% Cr3+ there is still about 60% of the initial activity value at the 60th reaction cycle. The amount of decomposed CO2 is as high as about 63mmol/g. It is found that deposited carbon is amorphous at first and transformed gradually to crystallite carbon, even carbon nano-tubes which increase with number of cycle reaction.4.Nano crystallite MFe2O4 (M= Cu, Co, Zn) with single spinel structure were prepared by mixed ions co-precipitation methods and all samples had high BET surface areas. The results of H2-TPR and H2-TG showed that CuFe2O4 had the best H2 reduction ability and ZnFe2O4 the worst. While, the completely reduced time of CuFe2O4 is longer than CoFe2O4. The products of MFe2O4 reduced by H2 are different. ZnFe2O4 was reduced to metal Fe, ZnO and FeO, while CoFe2O4 was reduced to CoFe alloy and CuFe2O4 was reduced to metal Cu and Fe. The iso-thermal H2-reduction kinetics of CoFe2O4 at 310-340℃were studied by classic isothermal analysis theory using TG analysis experiment. The reduction mechanism was proved to be linear growth of product nuclei (m=3) and the activity energy is 72.72kJ/mol.5.The H2 reduction properties and CO2 decomposition activity over MFe2O4 were studied in airtight system. The experiments results showed at 290℃and 310℃CO2 decomposition activity of CuFe2O4 show little differences. That means at those temperatures CuFe2O4 was completely reduced. While for ZnFe2O4 which is difficult to be reduced, the CO2 decomposition activity at 310℃is about 17% higher than at 290℃. The results suggested that reaction temperature for ZnFe2O4 is more important than for CuFe2O4 at 290-310℃. The reducing activity of CoFe2O4 was between CuFe2O4 and ZnFe2O4. After one cycle reaction (contains a H2 reduction and a followed CO2 decomposition), most of MFe2O4(M=Cu, Co, Zn) structures were destroyed to iron carbide and metals (or metal oxide). The contents of produced iron carbide depended on the reaction temperature and properties of M.6.The decomposition CO2 activities of reduced MFe2O4 in open system were studied by TG analysis. The results showed that CuFe2O4 was completely reduced to metals Cu and Fe at 310 and 350℃. After decomposing CO2 metal Fe were oxidized to Fe3O4 and Cu was not oxidized to its oxide form. CoFe alloy was formed after CoFe2O4 completely reduced by H2 and was oxidized to spinel structure after decomposition with CO2. Only a little of Co metals was isolated. NiFe2O4 can not be isothermal reduced completely by H2 at 310 or 350℃, and after decomposition with CO2 the metallic Ni was not oxidized and remained in a metallic state as in the case of the oxidation of the reduced Cu ferrite. ZnFe2O4 was isothermally reduced at 350℃to ZnO-FeO solid solution which could be oxidized to normal spinel structure by CO2. Comparing the weight increase it was found that CoFe2O4 showed the best decomposition activity.7.The CO2 decomposition activity of H2 reduced CoFe2O4 was also investigated by TG analysis. CoFe alloy produced by completely reduced CoFe2O4 shows a good CO 2 decomposition activity and its oxidation performs a two-stage oxidation. In the first step, nano-crystallite FeCo alloy was oxidized to spinel structure directly and no FeO was formed, where the decomposition rate is higher. In the second step, FeCo alloy grew-up with the temperature increasing and was oxidized to FeO. Subsequently, FeO was also oxidized to spinel structure. Doping Cr3+ in CoFe2O4 results in the increasing of the reduced and oxidized temperature. Most importantly, the doping can inhibit the sintering of CoFe alloy and the increasing of crystallite size. As the main point of improving the cycle decomposition activity of CoFe alloy is the control of the increasing of nano-crystallite size, the method of doping Cr3+ in CoFe2O4 would have a potential for commercialization application.8.The effects of M in multi-metal ferrite on decomposition CO2 were researched by comparing the decomposition activity of Ni-Cu series ferrites and Ni-Cu-Zn ferrites. It was found that in Ni-Cu ferrites the activity energy of metal Cu reduction was different. The activity energy of Ni0.50Cu0.50Fe2O4 is the smallest and is the biggest for Ni0.25Cu0.75Fe2O4. Completely reduced Ni0.50Cu0.50Fe2O4 started to react with CO2 at the lowest temperature and showed the best decomposition activity than others. In Ni-Cu-Zn ferrites, the incorporation of Ni2+ and Cu2+ in ferrite can improve the H2 reduction rate and lower H2 reduction temperature; while incorporation of Zn2+ can stabilize the spinel structure of ferrite and inhibit the structure destroy during the redox processes. At 310℃H2-reduced Ni0.49Cu0.24Zn0.24Fe2O4 has high initial decomposition CO2 activity, and the activity decreases quickly after twice cycle decomposition reactions. However, the decreased rate of the activity slows down subsequently. This ascribes to the collapse of the spinel structure at first few cycles, and then the activity phase changes from spinel structure to metal alloys.

【关键词】 铁酸盐分解CO2H2还原XRD精细结构分析
  • 【网络出版投稿人】 浙江大学
  • 【网络出版年期】2008年 11期
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