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基于双纵模同轴差动原理用于超精密加工在线检测的轮廓测量技术研究
Study of the Ultra-precision Online Measurement Based on Double-frequency Heterodyne Laser Interferometer System with Two Longitudinal Modes
【作者】 黄伟;
【导师】 周肇飞;
【作者基本信息】 四川大学 , 机械制造及其自动化, 2006, 博士
【摘要】 本论文以国家重点实验室项目“高分辨率激光轮廓仪”以及军工预研项目“KDP晶体、非球面透镜等超精密加工表面亚纳米级微观形貌在位检测”中提出的要求为研究对象,针对一般纳米级分辨率测量仪器的不足,研究了用于在线测量的纳米级分辨率的高速激光轮廓仪。主要完成了以下工作: (1) 针对目前纳米级轮廓仪普遍存在的抗干扰能力弱,数据采集速度慢,对非平面被测面难以测量,不适合于在线检测等缺点,根据研究项目提出的要求,以“周氏”同轴式轮廓仪为原形,对激光稳频装置、光学结构、信号采集以及数据处理等方面加以改进和重新设计,形成了亚纳米级分辨率的高速在线轮廓仪。该系统采用微机控制数据采集与处理,实时显示测量结果,并对表面粗糙度各常用参数进行计算,然后绘出被测表面的轮廓图形。它能够解决要求无损伤、无污染的进行超精细加工表面测量问题,且其操作直观简便,测量精度高,重复性好。由于该系统具有杰出的抗振动干扰能力和低噪声性能,所以不需要特殊的测量环境,能够满足在线测量的需要,具有良好的通用性和性价比。 (2) 对轮廓仪光学测量部分进行了深入分析,得出了同轴式轮廓仪微观高度与测量相位差的关系。对光学系统进行了设计,主要包括:光束准直与滤波系统、参考光光路系统、测量光光路系统等。其原理是基于差动干涉原理,且其测量臂和参考臂同轴,这样就使得在垂直方向上的微小位移不会引起光程差,
【Abstract】 This thesis describes the research on the ultra-precision online measurement system. The research is based on two government projects, one is a State Key Laboratory project named ultra-precision laser profiling system, and the other is a military pre-study project named Micro-profilometer with subnanometer resolution for on-line measurement. The expected measured objects for this project are the KDP crystal and the nonspherical lenses. The research is focused on the following parts:1、 Aiming at the special questions related to the application of the coaxial profilometry in noncontact on-line measurement, the author has developed a new ultra-precision laser profiling system. This ultra-precision laser profiling system is based on the Zhou’s profiling system. In order to fit the requirement of on-line measurement, the optical and mechanical structure has been redesigned. And a new frequency-stabilised system was designed. This new ultra-precision laser profiling system used a PC as it main controller, and the measuring signal processing and the evaluation of ultraprecision machined surface roughness is based on the PC. It has